Operation CHARM: Car repair manuals for everyone.

With Manual Transmission

CATALYST MONITOR HEATED OXYGEN SENSORS AND DIAGNOSTIC OPERATION
To control emissions of hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx), a three-way catalytic converter is used. The catalyst within the converter promotes a chemical reaction which oxidizes the HC and CO present in the exhaust gas, converting them into harmless water vapor and carbon dioxide. The catalyst also reduces NOx, converting it to nitrogen. The PCM has the ability to monitor this process using the pre-catalyst and post-catalyst heated oxygen sensors. The pre-catalyst sensor produces an output signal which indicates the amount of oxygen present in the exhaust gas entering the three-way catalytic converter. The post-catalyst sensor produces an output signal which indicates the oxygen storage capacity of the catalyst; this in turn indicates the catalyst's ability to convert exhaust gases efficiently. If the catalyst is operating efficiently, the pre-catalyst signal will be far more active than that produced by the post-catalyst sensor.
In addition to catalyst monitoring, the heated oxygen sensors have a limited role in controlling fuel delivery. If the sensor signal indicates a high or low oxygen content for an extended period of time while in closed loop, the PCM will adjust the fuel delivery slightly to compensate.
^ The pre-catalyst monitor sensor is designated Bank 1 HO2S2. The post-catalyst sensor is Bank 1 HO2S 3.

Catalyst Monitor Outputs
The catalyst monitor diagnostic is sensitive to the following conditions:
^ Exhaust leaks
^ HO2S contamination
^ Alternate fuels
Exhaust system leaks may cause the following:
^ Preventing a degraded catalyst from failing the diagnostic.
^ Causing a false, failure for a normally functioning catalyst.
^ Preventing the diagnostic from running.
Some of the contaminants that may be encountered are phosphorus, lead, silica, and sulfur. The presence of these contaminants will prevent the TWC diagnostic from functioning properly.

Three-Way Catalyst Oxygen Storage Capacity
The Three-Way catalyst (TWC) must be monitored for efficiency. To accomplish this, the control module monitors the pre-catalyst HO2S and post-catalyst HO2S oxygen sensors. When the TWC is operating properly, the post-catalyst oxygen sensor will have significantly less activity than the pre-catalyst oxygen sensor. The TWO stores and releases oxygen as needed during its normal reduction and oxidation process. The control module will calculate the oxygen storage capacity using the difference between the pre-catalyst and post catalyst oxygen sensor's voltage levels. If the activity of the post-catalyst oxygen sensor approaches that of the pre-catalyst oxygen sensor, the catalyst's efficiency is degraded.
Stepped or staged testing level allow the control module to statistically filter test information. This prevents falsely passing or falsely failing the oxygen storage capacity test. The calculations performed by the on-board diagnostic system are very complex. For this reason, post, catalyst oxygen sensor activity should not be used to determine oxygen storage capacity unless directed by the service manual.
Two stages are used to monitor catalyst efficiency. Failure of the first stage will indicate that the catalyst requires further testing to determine catalyst efficiency. The seconds stage then looks at the inputs from the pre and post catalyst HO2S sensors more closely before determining if the catalyst is indeed degraded. This further statistical processing is done to increase the accuracy of oxygen storage capacity type monitoring. Failing the first (stage 1) test DOES NOT indicate a failed catalyst. The catalyst may be marginal or the fuel sulfur content could be very high.
Aftermarket HO2S characteristics may be different from the original equipment manufacturer sensor. This may lead to a false pass or a false fail of the catalyst monitor diagnostic. Similarly, if an aftermarket catalyst does not contain the same amount of cerium as the original part, the correlation between oxygen storage and conversion efficiency may be altered enough to set a false DTC.