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Driver's Airbag

Deployment inside vehicle is proper when the vehicle is to be destroyed or salvaged for component parts. This includes, but is not limited to, the following situations:
1. The vehicle has completed its useful life.
2. The vehicle has been damaged beyond repair in a nondeployment type accident.
3. The vehicle has been stripped or damaged beyond repair in a theft.
4. The vehicle will be salvaged for component parts to be used on a vehicle with a different Vehicle Identification Number (VIN) as opposed to being rebuilt as same VIN. Never use SRS components from another vehicle.

WARNING: FAILURE TO FOLLOW PROPER SRS AIR BAG ASSEMBLY DISPOSAL PROCEDURES CAN RESULT IN AIR BAG DEPLOYMENT WHICH MAY CAUSE PERSONAL INJURY. UNDEPLOYED AIR BAG ASSEMBLIES MUST NOT BE DISPOSED OF THROUGH NORMAL REFUSE CHANNELS. THE UNDEPLOYED AIR BAG ASSEMBLY CONTAINS SUBSTANCES THAT CAN CAUSE SEVERE ILLNESS OR PERSONAL INJURY IF THE SEALED CONTAINER IS DAMAGED DURING DISPOSAL. DISPOSAL IN ANY MANNER INCONSISTENT WITH PROPER PROCEDURES MAY BE A VIOLATION OF FEDERAL,
STATE AND/OR LOCAL LAWS.


1. Turn ignition switch to "LOCK," remove key and put on safety glasses.
2. Remove all loose objects from front seats.
3. Disconnect driver air bag assembly, yellow 2-pin connector located at the base of the steering column.
4. Cut the driver air bag assembly yellow 2-pin harness connector from the vehicle leaving at least 15 cm (six inches) of wire at the connector.
5. Strip 13 mm (1/2 inch) of insulation from yellow green and yellow - black wire lead of the connector.
6. Cut two 900 cm (30 feet) deployment wires from 0.8 Sq mm (18 gauge) or thicker multi-strand wire. These wires will be used to fabricate the driver deployment harness.
7. Strip 13 mm (1/2 inch) of insulation from both ends of the wires cut in the previous step.
8. Short the wires by twisting together one end from each. Deployment wires shall remain shorted and not be connected to a power source until the air bag is to be deployed.

WARNING: FAILURE TO FOLLOW PROCEDURES IN THE ORDER LISTED COULD RESULT IN PERSONAL INJURY. NEVER CONNECT DEPLOYMENT WIRES TO ANY POWER SOURCE BEFORE CONNECTING DEPLOYMENT WIRES TO THE AIR BAG ASSEMBLY LEADS. DEPLOYMENT WIRES SHALL REMAIN SHORTED AND BE NOT CONNECTED TO A POWER SOURCE UNTIL THE AIR BAG IS TO BE DEPLOYED. THE AIR BAG ASSEMBLY WILL IMMEDIATELY DEPLOY THE AIR BAG WHEN A POWER SOURCE IS CONNECTED TO IT. WEAR SAFETY GLASSES THROUGHOUT THIS ENTIRE DEPLOYMENT AND DISPOSAL PROCEDURE.

9. Twist together one connector wire lead to one deployment wire. The connection should be mechanically secure.
10. Bend twisted connection made in the previous step flat and wrap tightly with electrical tape to insulate and secure.
11. Twist together, bend and tape the remaining connector wire lead to the remaining deployment wire.
12. Connect the deployment harness to the driver air bag assembly, yellow Hairpin connector at the base of the steering column. Route deployment harness out the driver side of the vehicle.

WARNING: DEPLOYMENT WIRES SHALL REMAIN SHORTED AND NOT BE CONNECTED TO A POWER SOURCE UNTIL THE AIR BAG IS TO BE DEPLOYED. THE AIR BAG ASSEMBLY WILL IMMEDIATELY DEPLOY THE AIR BAG WHEN A POWER SOURCE IS CONNECTED TO IT. CONNECTING THE DEPLOYMENT WIRES TO THE POWER SOURCE SHOULD ALWAYS BE THE FINAL STEP IN THE AIR BAG ASSEMBLY DEPLOYMENT PROCEDURE. FAILURE TO FOLLOW PROCEDURES IN THE ORDER LISTED COULD RESULT IN PERSONAL INJURY.

13. Verify that the inside of the vehicle and the area surrounding the vehicle are clear of all people and loose or flammable objects.
14. Stretch the driver and/or passenger deployment harness to their full length.
15. Completely cover windshield area and front door window openings with a drop cloth, blanket or similar item. This reduces the possibility of injury due to possible fragmentation of the vehicle's glass or interior.
16. Notify all people in the immediate area that you intend to deploy the air bags. The deployment will be accompanied by a substantial noise which may startle the uninformed.
17. Separate the two ends of the driver deployment harness wires.

NOTE: When the air bag deploys, the rapid gas expansion will create a substantial noise. Notify all people in the immediate area that you intend to deploy the air bags.

18. Connect the driver deployment harness wires to a power source to immediately deploy the driver air bag assembly.
Recommended application: 12 Volts minimum, 2 Amps minimum. A vehicle battery is suggested.

Driver air bag assembly
Put on a pair of shop gloves and safety glasses to protect your hands and eyes from possible irritation and heat when handling the deployed air bag assembly. After an air bag assembly has been deployed, the surface of the air bag may contain a powdery residue. This powder consists primarily of cornstarch (used to lubricate the bag as it inflates) and by products of the chemical reaction. Sodium hydroxide dust (similar to lye soap) is produced as a by product of the deployment reaction. The sodium hydroxide then quickly reacts with atmospheric moisture and is converted to sodium carbonate and sodium bicarbonate (baking soda). Therefore, it is unlikely that sodium hydroxide will be present after deployment.

Passenger air bag assembly
The passenger inflator requires no special precaution after deployment. 95% of the particulate emission are potassium chloride (KLC) which is commonly sold as an edible salt-substitutes. even if water is applied. Post deployment products are relatively pH neutral. Disposing the inflator by burying it in a landfill will not products any hazardous products. As with any dusty environment, safety goggles, dust mask and gloves should be worn.

WARNING: SAFETY PRECAUTIONS MUST BE OBSERVED WHEN HANDLING A DEPLOYED AIR BAG ASSEMBLY. AFTER DEPLOYMENT, THE METAL SURFACES OF THE AIR BAG ASSEMBLY WILL BE VERY HOT. ALLOW THE AIR BAG ASSEMBLY TO COOL BEFORE HANDLING ANY METAL PORTION OF IT DO NOT PLACE THE HOT DEPLOYED AIR BAG ASSEMBLY NEAR ANY FLAMMABLE OBJECTS. FAILURE TO FOLLOW PROCEDURES COULD RESULT IN FIRE OR PERSONAL INJURY.

CAUTION: After an air bag assembly has been deployed, the metal canister and surrounding areas of the air bag assembly will be very hot. Do not touch the metal areas of the air bag assembly for about 30 minutes after deployment. If the deployed air bag assembly must be moved before it is cool, wear gloves and handle by the air bag or trim cover.

19. Short the deployment harness wires by twisting together one end from each.
20. Carefully remove drop cloth from vehicle and clean off any fragments or discard drop cloth entirely.
21. Disconnect driver deployment harness and passenger deployment harness from vehicle and discard.
22. In the unlikely event that the air bag assemblies did not deploy after following these procedures, repeat the deployment steps.
23. With both air bags deployed, the Vehicle may be scrapped in the same manner as a non-SRS equipped vehicle.
24. Remove the undeployed air bag assembly(s) from the vehicle.

WARNING: WHEN STORING A LIVE AIR BAG ASSEMBLY OR WHEN LEAVING A LIVE AIR BAG ASSEMBLY UNATTENDED ON A BENCH OR OTHER SURFACE, ALWAYS FACE THE BAG AND TRIM COVER UP, AWAY FROM THE SURFACE. THIS IS NECESSARY SO THAT A FREE SPACE IS PROVIDED TO ALLOW THE AIR BAG TO EXPAND IN THE UNLIKELY EVENT OF ACCIDENTAL DEPLOYMENT. FAILURE TO FOLLOW PROCEDURES COULD RESULT IN PERSONAL INJURY.

25. Temporarily store the air bag assembly with the air bag opening facing up, away from the surface upon which it rests.