Installation

Camshaft Pulley:

1. Camshaft pulley [13]
- Using special tool J-41472, hold camshaft pulley and tighten the camshaft pulley fixing bolt to 55 Nm (41 ft. lbs.).
2. Timing belt [12]





a. Align groove of crankshaft timing pulley with mark on oil pump.





b. Align the marks on the camshaft timing pulleys with the corresponding dots on the front plate.

NOTE: When timing marks are aligned, No.2 piston will be on T.D.C.

Double Clip Right Bank:

c. Align the alignment mark (white line) on the timing belt with the alignment mark on the RH bank camshaft timing pulley (on the left side as viewed from the front of the vehicle). Secure the belt with a double clip.





d. Align the alignment mark (white line) on the timing belt with the alignment mark on the LH bank camshaft timing pulley. Secure the belt with a double clip





e. Install timing belt. Align the dotted alignment mark on the timing belt with the mark on the crankshaft gear.





NOTE:
- For correct belt installation, the letters the belt must be able to be read as viewed from the front of the vehicle.

Center Bolt Of Crank Pulley:

- It is recommended for easy installation that the belt be secured with double clips after it is installed to each pulley.

f. Turn the crankshaft counterclockwise to remove the belt slack between the crankshaft timing pulley and the RH bank camshaft timing pulley.
g. Install the belt on the water pump pulley.
h. Install the belt on the idler pulley.





i. Install crankshaft pulley temporarily and tighten center bolt by hand (do not use a wrench). Turn the crankshaft pulley clockwise to give some belt slack between the crankshaft timing pulley and the RH bank camshaft timing pulley.
j. Install the pusher while pushing the tension pulley to the belt.
k. Pull out the pin from the pusher.

Fig. 16 Belt tension pusher installation:

NOTE: When reusing the pusher, press the pusher to retract the rod and insert a pin (1.4 mm piano wire).

l. Remove double clips from pulleys. Turn the crankshaft pulley clockwise by two turns.
3. Pusher [11]
- Tighten bolt to 19 Nm (14 ft. lbs.).
4. Timing belt cover [10]
- Remove crankshaft pulley that was installed in step 9.
- Tighten bolts to 17 Nm (12 ft. lbs.).
5. Oil cooler hose [9]
- Tighten oil cooler hose bracket bolts to 22 Nm (16 ft. lbs.).
6. Crankshaft pulley [8]
-Using special tool J-8614-01, or equivalent hold the crankshaft pulley.
- Tighten center bolt to 167 Nm (123 ft. lbs.).
7. Fan pulley assembly [7]
- Tighten fixing bolt to 22 Nm (16 ft. lbs.).
8. Generator drive belt [6]
- Engage and adjust.
9. Air Conditioning drive belt [5]
- Engage and adjust.
10. Power steering pump drive belt [4]
- Engage and adjust.
11. Cooling fan assembly [3]
- Tighten nuts to 8 Nm (69 inch lbs.).
12. Radiator upper fan shroud [2]
13. Air cleaner duct assembly [1]