Disassembly

Disassembly

Special Tools Required
- Companion flange holder 07XAB-0020100





1. Remove the transfer cover (A).
2. Remove the transfer drive gear/shaft assembly (B), 25 mm thrust shim (C), and tapered roller bearing (D).





3. Cut the lock tab on the locknut using a chisel.
4. Secure the transfer housing in a bench vise with soft jaws. To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.





5. Install the special tool on the companion flange, then loosen the locknut.
6. Remove the special tool.





7. Remove the locknut (A), conical spring washer (B), back-up ring (C), O-ring (D), and companion flange (E) from the transfer driven gear shaft (F).





8. Remove the transfer driven gear shaft (A) from the transfer housing (B), then remove the transfer spacer (C) from the transfer driven gear shaft.





9. Remove the oil seal (A) and tapered roller bearing (B) from the transfer housing (C).