Operation CHARM: Car repair manuals for everyone.

Installation

Installation
1. Clean the areas where the transfer assembly contacts the transmission with solvent or carburetor cleaner, and dry with compressed air. Then apply transmission fluid to the contact areas. When installing the transfer assembly, be sure not to allow dust or other foreign particles to enter the transmission.





2. Install the new O-ring (A) on the transfer cover.
3. Install the dowel pin (B) in the transfer assembly (C), then install the transfer assembly with the Primary H02S harness clamp bracket (D).





4. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C).





5. Install exhaust pipe A.
6. Install the Primary H02S harness (B) to the clamp (C).





7. Connect the Primary H02S connector (A), and install it to its connector bracket (B).
8. Install the harness on the harness clamp (C).





9. Install the sub-frame stiffener.
10. Refill the transmission with transmission fluid.
11. Start the engine, and run it to normal operating temperature (the radiator fan comes on). Turn the engine OFF, and check the fluid level.