Disassembly

Disassembly

Transfer Housing:

Special Tools Required
Companion flange holder 07XAB-0010101

NOTE: Refer to the Exploded View as needed during the following procedure.

1. Remove the transfer cover (A) from the transfer housing (B).





2. Remove the transfer hypoid drive gear/shaft assembly (C), the 25 mm thrust shim (D), and the tapered roller bearing (E).
3. Remove the O-ring (F) from the cover.
4. Drain the transfer fluid (hypoid gear oil) from the transfer housing.
5. Cut the lock tab on the locknut using a chisel.





6. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damaging the transfer housing, always use soft jaws or equivalent materials between the transfer housing and a vise.





7. Install the companion flange holder on the companion flange, then loose the locknut.
8. Remove the companion flange holder.
9. Remove the locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E) from the transfer output shaft (hypoid gear) (F).





10. Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the thrust washer (C) and the transfer spacer (D) from the transfer output shaft (hypoid gear).





11. Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing (C).