CKP Pulse Plate Replacement

CKP Pulse Plate Replacement

1. Remove the front wheels.

2. Remove the front splash shield Front Splash Shield Replacement.

3. Remove the drive belt Service and Repair.

4. Remove the cylinder head cover Cylinder Head Cover Removal.

5. Set the No. 1 piston at top dead center (TDC). The punch mark on the VTC actuator and the punch mark on the exhaust camshaft sprocket should be at the top. Align the TDC marks on the VTC actuator and exhaust camshaft sprocket.

6. Remove the VTC oil control solenoid valve Testing and Inspection.

7. Remove the crankshaft pulley Service and Repair.

8. Support the engine with a jack and a wood block under the oil pan.

9. Remove the torque rod stiffener and the upper torque rod.

10. Remove the ground cable, then remove the side engine mount bracket.

11. Remove the engine mount bracket.

12. Remove the cam chain case.

13. Remove the CKP pulse plate.






14. Install the CKP pulse plate.

15. Check the cam chain case oil seal for damage. If the oil seal is damaged, replace the cam chain case oil seal Service and Repair.

16. Remove all of the old liquid gasket from the cam chain case mating surfaces, bolt, and bolt holes.

17. Clean and dry the cam chain case mating surfaces.

18. Apply liquid gasket (P/N 08717-0004, 08718-0003, 08718-0004, or 08718-0009) evenly to the engine block mating surface of the cam chain case. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

- Apply a 3 mm (0.12 in) diameter bead of liquid gasket along the broken line.
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

19. Apply liquid gasket to the engine block upper surface contact areas on the cam chain case and lower block upper surface contact areas on the cam chain case.

NOTE:

- Apply a 3 mm (0.12 in) diameter bead of liquid gasket along the broken line.
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

20. Apply liquid gasket (P/N 08717-0004, 08718-0003, 08718-0004, or 08718-0009) evenly to the oil pan mating surface of the cam chain case. Install the component within 5 minutes of applying the liquid gasket.

NOTE:

- Apply a 3 mm (0.12 in) diameter bead of liquid gasket along the broken line.
- If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
- If too much time has passed after applying the liquid gasket, remove the old liquid gasket and residue, then reapply new liquid gasket.

21. Install the new O-ring on the cam chain case. Set the edge of the cam chain case to the edge of the oil pan, then install the cam chain case on the engine block. Wipe off the excess liquid gasket on the oil pan and chain case mating area.

NOTE:

- When installing the cam chain case, do not slide the bottom surface onto the oil pan mounting surface.
- Wait at least 30 minutes before filling the engine with oil.
- Do not run the engine for at least 3 hours after installing the cam chain case.

22. Install the engine mount bracket.

23. Install the side engine mount bracket.

24. Remove the air cleaner Service and Repair.

25. Loosen the transmission mount mounting bolt and nuts.

26. Raise the vehicle on the lift.

27. Loosen the lower torque rod mounting bolt.

28. Lower the vehicle on the lift.

29. Tighten the side engine mount mounting bolts and nut.

30. Tighten the transmission mount mounting bolt and nuts.

31. Raise the vehicle on the lift.

32. Tighten the lower torque rod mounting bolt.

33. Lower the vehicle on the lift.

34. Install the air cleaner Service and Repair.

35. Install the upper torque rod and torque rod stiffener.

36. Install the crankshaft pulley.

37. Install the VTC oil control solenoid valve Testing and Inspection.

38. Install the cylinder head cover Cylinder Head Cover Installation.

39. Install the drive belt Service and Repair.

40. Install the front splash shield Front Splash Shield Replacement.

41. Install the front wheels.

42. Do the CKP pattern clear/CKP learn procedure.