Fuel Tank: Service and Repair

Fuel Tank Replacement

WARNING: Do not smoke while working on fuel system. Keep open flame away from work area.

1. Block front wheels. Jack up the rear of the car and support with jackstands.
2. Remove the drain bolt and drain the fuel into an approved container.
3. Remove the maintenance access cover in the luggage area.
4. Disconnect the connectors of the fuel gauge sending unit and the fuel pump.
5. Disconnect the hoses.

CAUTION: When disconnecting the hoses. slide back the clamps, then twist hoses as you pull, to avoid damaging them.

6. Place a jack, or other support, under the tank.
7. Remove the strap nuts and let the straps fall free.
8. Remove the fuel tank.

NOTE: The tank may have stuck on the undercoat applied to its mount. To remove, carefully pry it off the mount.

9. Install a new washer on the drain bolt, then install parts in the reverse order of removal.