Operation CHARM: Car repair manuals for everyone.

Distributor: Service and Repair

DISTRIBUTOR REMOVAL


1. Disconnect the coil and spark plug wires from the distributor cap.

Distributor Removal:






2. Remove the distributor hold-down bolts, then remove the distributor from the cylinder head.


DISASSEMBLY

Distributor Overhaul:






3. Use the exploded view image for distributor disassembly.

INSPECTION


Distributor Top End Inspection:






4. Check for rough or pitted rotor and cap terminals.
5. Scrape or file off the carbon deposits. Smooth the rotor terminal with an oil stone or #600 sandpaper if rough.
6. Check the distributor cap for cracks, wear and damages. If necessary, clean or replace it.

REASSEMBLY

Aligning Rotor To Number One Cylinder Position:






7. Install the rotor, then turn it so that it faces in the direction shown (toward the No. 1 cylinder).

Aligning Index Marks:






8. Set the thrust washer and coupling on the shaft.
9. Check that the rotor is still pointing toward the No. 1 cylinder, then align the index mark on the housing with the index mark on the coupling.
10. Drive in the pin and secure it with the pin retainer.

INSTALLATION

11. Coat a new 0-ring with engine oil and install.
12. Slip the distributor into position.

NOTE: The lugs on the end of the distributor and its mating grooves in the camshaft end are both offset to eliminate the possibility of installing the distributor 180~ out of time.


Distributor Installation:






13. Install the hold-down bolts and tighten temporarily.


Coil And Plug Wire Positions:






14. Connect the spark plug wires as shown.
15 Set the timing with a timing light as shown in ADJUSTMENT PROCEDURES.
16. After adjusting, tighten the hold-down bolts, then install the cap on the bolt.

Torque: 16 ft.lbs (22 Nm)