Intermediate Shaft
TOOLS REQUIRED* 07749-0010000 Driver
* 07746-0010300 Attachment, 42 x 47 mm
* 07947-SD90101 Seal Driver Attachment
* 07965-SD90200 Support Collar
* 07746-0030400 Attachment, 35 mm I.D.
* 07MAD-PR90100 Attachment, 45 x 55 mm I.D.
* Or Equivalent
REMOVAL/INSTALLATION
1. Drain the automatic transmission fluid.
2. Remove the right driveshaft assembly.
3. Remove the three flange bolts.
4. Remove the intermediate shaft assembly from the oil pan.
5. Install the intermediate shaft in the reverse order of removal.
CAUTION: When installing, make sure the O-ring is in place and not pinched.
NOTE: Apply sealant to the bolt threads, and tighten the bolts to the specified torque.
DISASSEMBLY
CAUTION: The bearing support and support bass are made of aluminum, Be careful not to damage them when servicing.
1. Remove the set ring.
2. Remove the intermediate shaft outer seal from the bearing support.
3. Remove the external circlip and the O-ring.
4. Press the intermediate shaft out of the shaft bearing using the tools and a press as shown.
5. Remove the internal circlip.
6. Press the intermediate shaft bearing out of the bearing support using the special tools and a press.
7. Remove the intermediate shaft inner seal from the bearing support.
REASSEMBLY
CAUTION:
- The bearing support is made of aluminum. Be careful not to damage it when servicing.
- Do not damage the lip on inner and outer seals during installation.
1. Press the intermediate shaft inner seal into the bearing support using the special tools and a press.
2. Press the intermediate shaft bearing into the bearing support using the special tools and a press.
3. Seat the internal circlip in the groove of the bearing support.
CAUTION: Install the circlip with the radiused side facing out.
4. Press the intermediate shaft into the shaft bearing using the special tools and a press.
5. Seat the external circlip in the groove of the intermediate shaft.
CAUTION: Install the circlip with the radiused side facing out.
6. Press the outer seal into the bearing support using the special tools and a press.
NOTE: Press the seal flush with the bearing support.
7. Seat the 85 mm O-ring in the groove of the bearing support.