Front Fender: Service and Repair

Replacement

NOTE: Check clearance and level differences of the hood, door panels and front bumper.

1. Remove the related parts.
- Front bumper
- Side sill panel
- Inner fender

2. Mask parts with tape.
Stick masking tape on the neighboring lower windshield and the door to protect painted surfaces from damage.




3. Remove the front fender mounting bolts.

4. Apply paint on the back of the new fender.
See Paint Repair section

WARNING:
- Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening paint container.
- Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
- Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

NOTE: Apply paint to lower section of front pillar also.




5. Set the front fender.
Fasten to the front wheelhouse at two spots with bolts. Close the hood and check the front and rear clearances, door clearance and level differences.

NOTE: Apply the mastic sealer to the mounting positions of the front fender.

6. After checking the mounting position, tighten all bolts fully.

7. Apply the undercoat.
Apply an undercoat to the inside of the front fender and upper face of the front wheelhouse.

8. Apply the paint.
See Paint Repair section.

WARNING:
- Ventilate when spraying paint. Most paint contains substances that are harmful if inhaled or swallowed. Read the paint label before opening the paint container.
- Avoid contact with skin. Wear an approved respirator, gloves, eye protection and appropriate clothing when painting.
- Paint is flammable. Store it in a safe place, and keep it away from sparks, flames or cigarettes.

9. Install the related parts.
Install in the reverse order in which they were removed.

10. Check and adjust.
Check wiring connections.