Installation

1. Flush the ATF cooler.





2. Install the torque converter securely with a new O-ring on the mainshaft, and install two 14 x 20 mm dowel pins in the torque converter housing.
3. Clean the extension shaft opening on the differential side.

NOTE: Keep all of the particles out of the extension shaft opening.





4. Set the extension shaft, and apply Super High Temp Urea Grease to the shaft splines.
5. Place the transmission on a jack, and raise it to engine level.





6. Attach the transmission to the engine, then install the transmission housing mounting bolt with the 26 mm shim.

NOTE: Do not install the transmission housing bolt on the engine stiffener side.

7. Attach the torque converter to the drive plate with six bolts and torque: Rotate the crankshaft as necessary to tighten the bolts to 1/2 of the specified torque, then to the final torque, in a crisscross pattern. After tightening the last bolt, check that the crankshaft rotates freely.
8. Install the torque converter covers.
9. Install the engine stiffener. Tighten the engine stiffener 8 mm bolts loosely, and tighten the transmission housing mounting bolt to the specified torque, then tighten the 8 mm bolts to the specified torque.





10. Install the transmission housing mounting bolts from the transmission side.
11. Install the mid mounts, mid mount stops and stop holder, then tighten the mid mount bracket bolts, the mid mount stop bolts, the stop holder nuts and the mid mount nuts.
12. Remove the transmission jack from the transmission.





13. Install the transmission beam to the rear transmission mount bracket/mount. Tighten the two bolts loosely, then install them with the exhaust pipe bracket on the rear cover and body.





14. Tighten the transmission beam bolts (three bolts).
15. Tighten the rear transmission mount bracket bolts (three bolts).
16. Tighten the transmission beam bolts (two bolts) installed loosely in step 13.
17. Install the shift cable guide bracket on the transmission beam.





18. Install a new set ring in the extension shaft groove.





19. Install the extension shaft using the special tool as shown.

NOTE: Push the extension shaft in the secondary driven gear shaft until the extension shaft stops.





20. Fill the opening between the secondary drive gear shaft and the extension shaft with High Temp Urea Grease, as shown.
21. Apply liquid gasket to the 36 mm sealing bolt threads.
22. Shin the transmission to the P position by rotating the control shaft.
23. Install the 36 mm sealing bolt.





24. Remove the steering gearbox mounting bolts, then install the lower plate.





25. Install the control lever on the control shaft.

CAUTION: Take care not to bend the shift cable.

26. Install the shift cable holder on the shift cable holder base.
27. Install the shift cable cover, and install the shift control solenoid valve/linear solenoid harness connector and the A/T gear position switch harness clamp on the shift cable cover, then tighten the bolts.
28. Connect the ATF cooler hoses to the ATF cooler lines.
29. Install the ATF dipstick pipe with a new O-ring on the torque converter housing.
30. Clamp the transmission sub-harness on the clamp brackets.





31. Install the heat shields.





32. Install the exhaust pipe A and the three way catalytic converter, then install the exhaust pipe A cover.
33. Push the H02S (sensor 2) connector into the vehicle, then secure it with the harness grommet.
34. Install the HO2S (sensor 2) harness cover.





35. Connect the HO2S (sensor 2) connector.





36. Install the transmission housing mounting bolts.
37. Install the ATF dipstick pipe bracket bolts.
38. Connect the transmission sub-harness connectors.
39. Install the control box.
40. Refill the transmission with ATF.
41. Connect the battery positive (+) and negative (-) cables to the battery terminals.
42. Set the parking brake. Start the engine, and shift the transmission through all gears three times. Check the shift lever operation and the A/T gear position indicator operation.
43. Let the engine reach normal operating temperature (the radiator fan comes on) with the transmission in the N or P position, then turn it off and check ATF level.
44. Road test.
45. Enter the anti-theft radio code for the radio, then enter the customer's radio station presets.