Operation CHARM: Car repair manuals for everyone.

Countershaft, M/T

DIMENSIONS
Clearance Between The Thrust Shim And 1st Gear:
Standard: 0.045 - 0.205 mm (0.0018 - 0.0082 inch)
Service Limit: 0.265 mm (0.0104 inch)
Thicknesses Of 1st Gear And The Thrust Shim:
1st Gear: 31.45 - 31.50 mm (1 .238 - 1 .240 inch)
Thrust Shim: 1.945 - 1.955 mm (0.0766 - 0.0770 inch)
Clearance Between 2nd And 3rd Gears:
Standard: 0.07 - 0.14 mm (0.003 - 0.006 inch)
Service Limit: 0.20 mm (0.008 inch)
Thicknesses Of 2nd Gear And The Spacer Collar:
2nd Gear: 28.92 - 28.97 mm (1.139 - 1 .141 inch)
Spacer Collar: 29.07 - 29.09 mm (1.144 - 1.145 inch)





Bearing Surfaces At Points A, B. And C:
Standard:
A: 24.980 - 24.993 mm (0.9835 - 0.9840 inch)
B: 36.984 - 37.000 mm (1.4561 - 1.4567 inch)
C: 33.000 - 33.015 mm (1.2992 - 1.2998 inch)
Service Limit:
A: 24.930 mm (0.9815 inch)
B: 36.930 mm (1.4539 inch)
C: 32.950 mm (1.2972 inch)
Runout:
Standard: 0.02 mm (0.0008 inch)
Service Limit: 0.05 mm (0.002 inch)