Manual Transmission/Transaxle: Testing and Inspection

CLEARANCE INSPECTION





1. Measure the clearance between the shift piece and the shift arm holder.
- Standard: 0.1 - 0.3 mm (0.004 - 0.012 inch).
- Service Limit: 0.6 mm (0.02 inch).





2. If the clearance is more than the service limit, measure the width of the groove in the shift piece.
- Standard: 8.1 - 8.2 mm (0.319 - 0.323 inch).
- If the width of the groove is not within the standard, replace the shift piece with a new one.
- If the width of the groove is within the standard, replace the shift arm holder with a new one.





3. Measure the clearance between the select arm and the interlock.
- Standard: 0.05 - 0.25 mm (0.002 - 0.010 inch).
- Service Limit: 0.5 mm (0.02 inch).





4. If the clearance is more than the service limit, measure the width of the interlock.
- Standard: 9.9 - 10.0 mm (0.390 - 0.394 inch).
- If the width is not within the standard, replace the interlock with a new one. If the width is within the standard, replace the select arm with a new one.





5. Measure the clearance between the select arm and the 10 mm shim.
- Standard: 0.01- 0.2 mm (0.0004 - 0.008 inch).





6. If the clearance is not within the standard, select and install the appropriate 10 mm shim for the correct clearance from the chart.





7. Measure the clearance between the shift arm holder and the change piece.
- Standard: 0.05 - 0.35 mm (0.002 - 0.014 inch).
- Service Limit: 0.8 mm (0.03 inch).





8. If the clearance is more than the service limit, measure the groove of the change piece.
- Standard: 12.05 - 12.15 mm (0.4744 - 0.4783 inch).
- If the groove is not within the standard, replace the change piece with a new one.
- If the groove is within the standard, replace the shift arm holder with a new one.





9. Measure the clearance between the select arm and the change piece.
- Standard: 0.05 - 0.35 mm (0.002 - 0.014 inch).
- Service Limit: 0.5 mm (0.02 inch).





10. If the clearance is more than the service limit, measure the width of the change piece.
- Standard: 12.05 - 12.15 mm (0.4744 - 0.4783 inch).
- If the width is not within the standard, replace the change piece with a new one.
- If the width is within the standard, replace the select arm with a new one.