Operation CHARM: Car repair manuals for everyone.

Mainshaft, M/T

DIMENSIONS
Clearance Between 2nd And 3rd Gears:
Standard 0.06 - 0.19 mm (0.002 - 0.007 inch)
Service Limit 0.3 mm 10.012 inch)

Thickness Of 3rd Gear:
Standard 30.39 - 30.47 mm (1.196- 1.200 inch)
Service Limit 30.30 mm (1.193 inch)

Clearance Between 4th Gear And The Spacer Collar:
Standard 0.06 - 0.19 mm (0.002 - 0.007 inch)
Service Limit 0.3 mm (0.012 inch)

Distance (A) On The Spacer Collar:
Standard 26.53 - 26.58 mm (1.044- 1.046 inch)
Service Limit 26.51 mm (1.044 inch)

Measure The Thickness Of 4th Gear:
Standard 26.39 - 26.47 mm (1.039 - 1.042 inch)
Service Limit 26.30 mm (1.035 inch)

Clearance Between The Spacer Collar And 5th Gear:
Standard 0.06 - 0.24 mm (0.002 - 0.009 inch)
Service Limit 0.3 mm 10.012 inch)

Distance On The Spacer Collar:
Standard 26.53 - 26.58 mm (1.044 - 1.046 inch)
Service Limit 26.51 mm (1.044 inch)

Measure Thickness Of 5th Gear:
Standard 32.89 - 32.97 mm (1.295 - 1.298 inch)
Service Limit 32.80 mm (1.291 inch)

Clearance Between The Distance Collar And 6th Gear:
Standard 0.06 - 0.24 mm (0.002 - 0.009 inch)
Service Limit 0.3 mm (0.012 inch)

Measure Distance On The Distance Collar:
Standard 22.03 - 22.08 mm (0.867 - 0.869 inch)
Service Limit 22.01 mm (0.867 inch)

Measure Thickness Of 5th Gear:
Standard 28.39 - 28.47 mm (1.118 - 1.121 inch)
Service Limit 28.30 mm (1.114 inch)

A (Ball bearing surface) 32.002 - 32.018 mm (1.2599 - 1.2605 inch)
B (Needle bearing surface) 41.984 - 42.000 mm (1.6529 - 1.6535 inch)
C (Ball bearing surface) 30.984 - 31.000 mm (1.2198 - 1.2205 inch)

Service limit:
A 31.950 mm (1.2579 inch)
B 41.930 mm (1.6508 inch)
C 30.930 mm (1.2177 inch)

Runout:
Standard 0.02 mm (0.001 inch) max.
Service Limit 0.05 mm (0.002 inch)

Shim Thickness 0.14 - 0.21 mm (0.006 - 0.008 inch)