Window - Rattles When Partially Open

August 10, 1998

BULLENTIN NO.
98-019

YEAR
1997
1998
1997-98

MODEL
2.2CL
2.3CL
3.0CL

VIN APPLICATION
ALL

Partially Open Window Rattles

SYMPTOM
Rattle from a partially open window when driving on a rough road.

PROBABLE CAUSE
Too much clearance between the window guide pin and the rear channel guide.

CORRECTIVE ACTION
Adjust the rear channel guide clearance for the left and/or right window.

REQUIRED SPECIAL TOOL
Sash Guide Adjuster: T/N 07MAG-SM2010A





WARRANTY CLAIM INFORMATION

In warranty: The normal warranty applies.

Failed part: P/N 72232-SV2-003
Defect code: 043
Contention code: B07
Skill level: Repair Technician

Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Technical Manager or your Zone Office. You must request consideration, and get a decision, before starting work.





REPAIR PROCEDURE

1. Lower the window halfway.
2. Move the window in and out to check the guide-pin-to-rear-channel-guide clearance. There should be minimal window movement.

- If the clearance is excessive, go to step 3.
- If the clearance is OK, go to step 9.

3. Lower the window fully.
4. Insert the sash guide adjuster into the lower half of the rear channel guide, then hit the adjuster with a hammer to adjust the channel guide.
5. Raise the window halfway.
6. Recheck the guide-pin-to-rear-channel-guide clearance.

- If the clearance is OK, go to step 9.
- If the clearance is too tight and the window does not operate smoothly, go to step 7.





7. Lower the window fully, then carefully spread open the sheet metal of the channel guide with a large, flat-tip screwdriver. Place a shop towel at the pry point to prevent scratches.
8. Raise the window halfway, then recheck the guide-pin-to-rear-channel-guide clearance.

- If the clearance is OK, go to step 9.
- If the clearance is too loose or too tight, continue to adjust the channel guide where necessary until it's correct. (Refer to steps 4 thru 7.)

9. If needed, make the same adjustment on the opposite window.