Transmission Housing

TOOLS REQUIRED
* 07HAC-PK40102 Housing Puller
* Or Equivalent





NOTE:
* Clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air.
* Blow out all passages.
* When removing the transmission housing, replace the following:
- Transmission housing gasket
- Lock washer
- O-rings





1. Remove the two bolts the reverse idler gear shaft holder, then remove the reverse idler gear shaft holder, shaft, and washer.
2. Remove the transmission housing mounting bolts, transmission hangers, and harness clamp bracket.





3. Move the reverse idler gear to disengage it from the mainshaft and countershaft reverse gears as shown.

NOTE: The transmission housing will not separate from the torque converter housing if the reverse idler gear is not moved.

4. Align the spring pin of the control shaft with the transmission housing groove by turning the control shaft.





5. Install the special tool over the mainshaft, then remove the transmission housing as shown.
6. Remove the reverse idler gear, needle bearings, and thrust washer from the transmission housing.
7. Remove the countershaft 2nd gear, then remove the countershaft reverse gear and the needle bearing.
8. Remove the lock bolt securing the shift fork, then remove the shift fork with the reverse selector.
9. If the reverse selector hub is not a press-fitted type, remove the reverse selector hub and countershaft 4th gear from the countershaft.
10. Remove the secondary shaft sub-assembly.
11. Remove the countershaft sub-assembly.
12. Remove the mainshaft sub-assembly.
13. Remove the differential assembly.