Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

Fuel Pump Replacement
1. Remove the spare tire lid.
2. Remove the access panel from the floor.
3. Turn the ignition switch OFF, then disconnect the fuel tank unit 5P connector.
4. Remove the fuel fill cap.
5. Relieve fuel pressure.
6. Disconnect the quick-connect fittings from the fuel tank unit.




7. Remove the bolts (A), and the fuel tank unit (B).




8. Remove the bracket (A), the fuel filter (B), the fuel gauge sending unit (C), the hose (D), and the wire harness (E).
9. When connecting the fuel pump, make sure the connection is secure and the suction filter (H) is firmly connected to the fuel pump (I).
10. Install the tank unit in the reverse order of removal with a new base gasket, then check these items:
- When connecting the wire harness, make sure the connection is secure and the terminal (F) is firmly locked into the place.
- Check that the tab of the clamp (G) does not interfere with the wire harness.
- Do not push the lower part of suction filter.
- When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.