Secondary Shaft Disassembly, Inspection, and Reassembly

Disassembly, Inspection, and Reassembly
1. Remove the locknut, and disassemble the shaft and gears.
2. Inspect the thrust needle bearing and needle bearing for galling and rough movement.
3. Check the clearance of the secondary shaft assembly.
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is worn or damage, replace it.
7. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
8. Lubricate all parts with ATF during reassembly.
9. Install the conical spring washer and splined washer in the direction shown.