General Description
General OperationThe Automatic transmission is a 3-element torque converter and triple-shaft electronically controlled unit which provides 4 speeds forward and 1 reverse speed. The unit is positioned in line with the engine.
Torque Converter, Gears, and Clutches
The torque converter consists of a pump, turbine, and stator assembly in a single unit. The torque converter is connected to the engine crankshaft. These parts turn together as a unit as the engine turns. Around the outside of the torque converter is a ring gear which meshes with the starter pinion when the engine is started. The torque converter assembly serves as a flywheel while transmitting power to the transmission mainshaft.
The transmission has three parallel shafts: the mainshaft, the countershaft, and the sub-shaft. The mainshaft is in line with the engine crankshaft. The mainshaft includes the 1st, 2nd, and 4th clutches, and gears for 3rd, 2nd, 4th, reverse and 1st (3rd gear is integral with the mainshaft, while reverse gear is integral with the 4th gear). The countershaft includes the 3rd clutch and gears for 3rd, 2nd, 4th, reverse, 1st, and park. Reverse and 4th gears can be locked to the countershaft at its center, providing 4th gear or reverse, depending on which way the selector is moved. The sub-shaft includes the 1st-hold clutch and gears for 1st and 4th.
The gears on the mainshaft are in constant mesh with those on the countershaft and sub-shaft. When certain combinations of gears are engaged by the clutches, power is transmitted from the mainshaft to the countershaft to provide D4, D2, 2, 1, and R position.
Electronic Control
The electronic control system consists of the Powertrain Control Module (PCM), sensors, a linear solenoid, and four solenoid valves. Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located below the dashboard, under the kick panel on the passenger's side.
Hydraulic Control
The valve bodies include the main valve body, the secondary valve body, the regulator valve body, the servo body, and the lock-up valve body. They are bolted to the torque converter housing. The main valve body contains the manual valve, the 1-2 shift valve, the 2nd orifice control valve, the Clutch Pressure Back-up (CPB) valve, the modulator valve, the servo control valve, the relief valve, and ATF pump gears. The secondary valve body contains the 2-3 shift valve, the 3-4 shift valve, the 3-4 orifice control valve, the 4th exhaust valve and the Clutch Pressure Control (CPC) valve. The regulator valve body contains the pressure regulator valve, the torque converter check valve, the cooler relief valve, and the lock-up control valve. The servo body contains the servo valve which is integrated with the reverse shift fork, and the accumulators. The lock-up valve body contains the lock-up shift valve and the lock-up timing valve. The linear solenoid and the shift control solenoid valve A/B are bolted to the outside of the transmission housing, and the lock-up control solenoid valve A/B is bolted to the outside of the torque converter housing. Fluid from the regulator passes through the manual valve to the various control valves. The clutches receive fluid from their respective feed pipes or internal hydraulic circuit.
Shift Control Mechanism
Input from various sensors located throughout the vehicle determines which shift control solenoid valve the PCM will activate. Activating a shift control solenoid valve changes modulator pressure, causing a shift valve to move. This pressurizes a line to one of the clutches, engaging that clutch and its corresponding gear. The shift control solenoid valves A and B are controlled by the PCM.
Lock-up Mechanism
In D4 position in 3rd and 4th, and in D2 position in 3rd, pressurized fluid is drained from the back of the torque converter through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes place, the mainshaft rotates at the same speed as the engine crankshaft. Together with hydraulic control, the PCM optimizes the timing of the lock-up mechanism. The lock-up valves control the range of lock-up according to lock-up control solenoid valves A and B, and the linear solenoid. When lock-up control solenoid valves A and B activate, the modulator pressure changes. The lock-up control solenoid valves A and B and the linear solenoid are controlled by the PCM.