Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly

DISASSEMBLY

NOTE: Be careful not to damage the metal rings on the intermediate shaft during disassembly.





1. Remove the set ring.
2. Remove the intermediate shaft outer seal from the bearing support.
3. Remove the external circlip.





4. Press the intermediate shaft out of the shaft bearing using the special tools and a press.
5. Remove the internal circlip.





6. Press the intermediate shaft bearing out of the bearing support using the special tools and a press.





REASSEMBLY
Note these items during reassembly:
- Clean the disassembled parts with solvent, and dry them thoroughly with compressed air. Do not wash the rubber parts with solvent.
- Be careful not to damage the metal rings on the intermediate shaft during reassembly.





1. Press the intermediate shaft bearing into the bearing support using the special tools and a press.
2. Seat the internal circlip in the groove of the bearing support.





3. Press the intermediate shaft into the shaft bearing using the special tools and a press.





4. Seat the external circlip in the groove of the inter mediate shaft.
5. Install the outer seal into the bearing support using the special tools.

NOTE: Install the seal flush with the bearing support.

6. Install the new set ring in the intermediate shaft groove.