Engine Installation

ADDITIONAL TORQUE VALUE SPECIFICATIONS:





ENGINE INSTALLATION:
Install the engine in the reverse order of removal. Reinstall the mount bolts/nuts in the following sequence. Failure to follow these procedures may cause excessive noise and vibration, and reduce bushing life.





1. Install the rear mount, then tighten the bolts on the transmission side.

NOTE: Do not tighten the mounting bolt.





2. Install the front mount, then tighten the bolts in the numbered sequence as shown ((1) - (2)).





3. Install the subframe, then tighten the subframe-to-body mounting bolts.

NOTE: Align the bolt holes of the beam brackets and body with a tapered punch.





4. Install the transmission mount, then tighten the bolts on the transmission side.

NOTE: Do not tighten the mounting bolt.





5. Install the side engine mount, then tighten the bolts in the numbered sequence as shown ((1) - (2)).





6. Tighten the transmission mount mounting bolt.





7. Tighten the rear mount mounting bolt.
- Check that the spring clip on the end of each driveshaft clicks into place.

CAUTION: Use new spring clips.

- Bleed air from the cooling system. Bleed air from the brake lines.
- Check the clutch pedal free play.
- Adjust the clutch guide assemblies when disassembling clutch.
- Check that the transmission shifts into gear smoothly.
- Adjust the alternator belt.
- Adjust the A/C compressor belt.
- Clean battery posts and cable terminals with sandpaper, assemble, then apply grease to prevent corrosion.
- Inspect for fuel leakage.
- After assembling the fuel line parts, turn on the ignition switch (do not operate the starter) so that the fuel pump operates for approximately two seconds and the fuel line pressurizes. Repeat this operation two or three times and check for fuel leakage at any point in the fuel line.
- Check and adjust wheel alignment.
- Refill the engine with engine oil.
- Refill the transmission with oil/fluid.