Clutch, A/T

Clutches
Clutch end plate-to-top disc clearance
1st 1.1 - 1.3 mm (0.043 - 0.051 inch)
2nd PREMIUM model 0.7 - 0.9 mm (0.028 - 0.035 inch)
3rd 0.7 - 0.9 mm (0.028 - 0.035 inch)
4th, 5th 0.55 - 0.75 mm (0.022 - 0.030 inch)
1st-hold 0.5 - 0.9 mm (0.020 - 0.035 inch)
Clutch return spring free length
1st
Standard or New 68.3 mm (2.69 inch)
Limit 66.3 mm (2.61 inch)
2nd
Standard or New 53.4 mm (2.10 inch)
Limit 51.4 mm (2.02 inch)
3rd
Standard or New 52.0 mm (2.05 inch)
Limit 50.0 mm (1.97 inch)
4th
Standard or New 33.5 mm (1.32 inch)
Limit 31.5 mm (1.24 inch)
5th PREMIUM model
Standard or New 33.5 mm (1.32 inch)
Limit 31.5 mm (1.24 inch)
Clutch disc thickness
Standard or New 1.94 mm (0.076 inch)
Limit Until grooves worn out.
Clutch plate thickness
1st, 2nd
Standard or New 1.6 mm (0.063 inch)
Limit When discolored
3rd, 4th
Standard or New 2.3 mm (0.091 inch)
Limit When discolored
5th
Standard or New 2.0 mm (0.079 inch)
Limit When discolored
1st-hold
Standard or New 1.8 mm (0.071 inch)
Limit When discolored
1st clutch end plate thickness
Mark 1
Standard or New 3.10 mm (0.122 inch)
Limit When discolored
Mark 2
Standard or New 3.20 mm (0.126 inch)
Limit When discolored
Mark 3
Standard or New 3.30 mm (0.130 inch)
Limit When discolored
Mark 4
Standard or New 3.40 mm (0.134 inch)
Limit When discolored
Mark 5
Standard or New 3.50 mm (0.138 inch)
Limit When discolored
Mark 6
Standard or New 3.60 mm (0.142 inch)
Limit When discolored
Mark 7
Standard or New 3.70 (0.146 inch)
Limit When discolored
Mark 8
Standard or New 3.80 mm (0.150 inch)
Limit When discolored
Mark 9
Standard or New 3.90 mm (0.154 inch)
Limit When discolored
1st-hold clutch end plate thickness
Standard or New 5.00 mm (0.197 inch)
Limit When discolored
2nd, 3rd, 4th and 5th clutch end plate thickness
Mark 1
Standard or New 2.10 mm (0.083 inch)
Limit When discolored
Mark 2
Standard or New 2.20 mm (0.087 inch)
Limit When discolored
Mark 3
Standard or New 2.30 mm (0.091 inch)
Limit When discolored
Mark 4
Standard or New 2.40 mm (0.094 inch)
Limit When discolored
Mark 5
Standard or New 2.50 mm (0.098 inch)
Limit When discolored
Mark 6
Standard or New 2.60 mm (0.102 inch)
Limit When discolored
Mark 7
Standard or New 2.70 mm (0.106 inch)
Limit When discolored
Mark 8
Standard or New 2.80 mm (0.110 inch)
Limit When discolored
Mark 9
Standard or New 2.90 mm (0.114 inch)
Limit When discolored