Countershaft, A/T

Countershaft
Diameter of needle bearing contact area
at 5th gear
Standard or New 34.975 - 34.991 mm (1.3770 - 1.3776 inch)
Limit When worn or damaged
at 2nd gear
Standard or New 39.979 - 40.000 mm (1.574 - 1.575 inch)
Limit When worn or damaged
at park gear
Standard or New 41.964 - 41.980 mm (1.6521 - 1.6528 inch)
When worn or damaged
at right end
Standard or New 38.505 - 38.515 mm (1.5159 - 1.5163 inch)
Limit When worn or damaged
I.D. of 5th gear
Standard or New 41.000 - 41.016 mm (1.6142 - 1.6148 inch)
Limit When worn or damaged
I D. of 3rd gear
Standard or New 50.000 - 50.016 mm (1.9685 - 1.9691 inch)
Limit When worn or damaged
I.D. of reverse gear
Standard or New 46.000 - 46.016 mm (1.8110 - 1.8116 inch)
Limit When worn or damaged
End play of 1st gear 0.00 - 0.33 mm (0.000 - 0.013 inch)
End play of 5th gear 0.04 - 0.27 mm (0.002 - 0.011 inch)
End play of 3rd gear 0.015 - 0.045 mm (0.0006 - 0.0018 inch)
End play of reverse gear 0.10 - 0.25 mm (0.004 - 0.010 inch)
31 x 63.5 x 8.5 mm splined washer
A
Standard or New 3.503 - 3.515 mm (0.1379 - 0.1384 inch)
Limit When worn or damaged
B
Standard or New 3.490 - 3.502 mm (0.1374 - 0.1379 inch)
Limit When worn or damaged
C
Standard or New 3.477 - 3.489 mm (0.1369 - 0.1374 inch)
Limit When worn or damaged
D
Standard or New 3.464 - 3.476 mm (0.1364 - 0.1369 inch)
Limit When worn or damaged
Length of distance collar '01 model: Transmission No. 1000001 - 1023749 53.92 - 53.96 mm (2.123 - 2.124 inch)
Length of distance collar '01 model: Transmission No. 1023750 - '02-03 models
35 x 47 x 7.8 mm 5.92 - 5.96 mm (0.233 - 0.235 inch)
35 x 47 x 45.6 mm 45.56 - 45.60 mm (1.794 - 1.795 inch)
Cotter thickness 1.99 - 2.02 mm (0.078 - 0.080 inch)
Reverse selector hub O.D.
Standard or New 55.87 - 55.90 mm (2.1996 - 2.2008 inch)
Limit When worn or damaged
Clutch feed pipe O.D.
Standard or New 8.97 - 8.98 mm (0.353 - 0.354 inch)
Limit 8.95 mm (0.352 inch)
Clutch feed pipe bushing I.D.
Standard or New 9.000 - 9.015 mm (0.354 - 0.355 inch)
Limit 9.030 mm (0.356 inch)
Secondary shaft
Diameter of needle bearing contact area
at 1st gear
Standard or New 37.978 - 37.993 mm (1.4951 - 1.4958 inch)
Limit When worn or damaged
at 2nd gear
Standard or New 33.986 - 33.999 mm (1.3380 - 1.3385 inch)
Limit When worn or damaged
I.D. of 1st gear
Standard or New 44.000 - 44.016 mm (1.7323 - 1.7329 inch)
Limit When worn or damaged
I.D. of 2nd gear
Standard or New 40.000 - 40.016 mm (1.5748 - 1.5754 inch)
Limit When worn or damaged
End play of 1st gear 0.07 - 0.15 mm (0.003 - 0.006 inch)
End play of 2nd gear 0.04 - 0.12 mm (0.002 - 0.005 inch)
38 x 56.5 mm splined washer thickness
No. 1
Standard or New 6.85 mm (0.270 inch)
Limit When worn or damaged
No. 2
Standard or New 6.90 mm (0.272 inch)
Limit When worn or damaged
No. 3
Standard or New 6.95 mm (0.274 inch)
Limit When worn or damaged
No. 4
Standard or New 7.00 mm (0.276 inch)
Limit When worn or damaged
No. 5
Standard or New 7.05 mm (0.278 inch)
Limit When worn or damaged
No. 6
Standard or New 7.10 mm (0.280 inch)
Limit When worn or damaged
37 x 55 mm thrust shim thickness
No. 1
Standard or New 4.90 mm (0.193 inch)
Limit When worn or damaged
No. 2
Standard or New 4.95 mm (0.195 inch)
Limit When worn or damaged
No. 3
Standard or New 5.00 mm (0.197 inch)
Limit When worn or damaged
No. 4
Standard or New 5.05 mm (0.199 inch)
Limit When worn or damaged
No. 5
Standard or New 5.10 mm (0.201 inch)
Limit When worn or damaged
No. 6
Standard or New 5.15 mm (0.203 inch)
Limit When worn or damaged
No. 7
Standard or New 5.20 mm (0.205 inch)
Limit When worn or damaged
Cotter thickness 1.99 - 2.02 mm (0.078 - 0.080 inch)
Sealing ring thickness
Standard or New 1.890 - 1.950 mm (0.074 - 0.077 inch)
Limit 1.800 mm (0.071 inch)
Width of sealing ring groove
Standard or New 2.025 - 2.060 mm (0.080 - 0.081 inch)
Limit 2.080 mm (0.082 inch)
Clutch feed pipe O.D.
Standard or New 7.97 - 7.98 mm (0.3138 - 0.3142 inch)
Limit 7.95 mm (0.3130 inch)
Clutch feed pipe bushing I.D.
Standard or New 8.000 - 8.015 mm (0.3150 - 0.3156 inch)
Limit 8.030 mm (0.3161 inch)