Overhaul
TOOLS REQUIRED- 07MAJ-PR90100 Differential Inspection Tools
- 07LAE-PX40100 Clutch Spring Compressor Attachment
- 07GAE-PG40200 Clutch Spring Compressor Attachment
- 07HAE-PL50100 Clutch Spring Compressor Bolt Assembly
- Or Equivalent
DISASSEMBLE
1. Hold the differential in a bench vise using a special tool, then remove the differential housing mounting bolts in a crisscross pattern in several steps.
2. Remove the differential housing, then install the special tools on the stop plate.
3. Compress the spring plate.
4. Remove the stop clip.
5. Remove the special tools, and then remove the stop plate, spring plate, and 60 mm washer.
6. Remove the 112 mm thrust shim, clutch discs, clutch plates, and 102 mm washer.
7. Remove the carrier assembly, central gear, clutch plate, and clutch disc.
8. Screw two 8 x 1.0 mm bolts into the threaded holes in the differential housing cover to push it away from the final driven gear. Turn each bolt two turns at a time to prevent cocking the differential housing cover excessively.
ASSEMBLE
1. Install the clutch disc, clutch plate, central gear, and carrier assembly. Lubricate the clutch disc surface with transmission fluid.
2. Install the final driven gear. Align the mark on the differential housing cover with the mark on the final driven gear.
3. Install the 102 mm washer, clutch discs, clutch plates, and 112 mm thrust shim. Lubricate the clutch discs with transmission fluid. Position the 112 mm thrust shim with the thickness size mark facing away from the clutch discs.
4. Install the 60 mm washer, spring plate, and stop plate.
5. Install the special tools on the stop plate.
6. Compress the spring plate, then install the stop clip.
7. Install the differential housing. Align the fingers of the clutch plates and clutch discs.
8. Make sure the differential housing touches the final driven gear.
9. Hold the differential in a bench vise using a special tool, then install the differential housing mounting bolts. Tighten the bolts in a crisscross pattern in several steps.