Operation CHARM: Car repair manuals for everyone.

Cylinder Block

Block Warpage of deck Standard or new 0.07 mm Maximum
Service limit 0.10 mm
Bore diameter A or I Standard or new 86.010 - 86.020 mm
Service limit 86.070 mm
B or II Standard or new 86.000 - 86.010 mm
Service limit 86.070 mm
Bore taper Service limit 0.05 mm
Reboring limit Service limit 0.25 mm
Piston Skirt O.D. at 11 mm (0.4 inch) from bottom of skirt No letter or A Standard or new 85.980 - 85.990 mm
Service limit 85.930 mm
Letter B Standard or new 85.970 - 85.980 mm
Service limit 85.920 mm
Clearance in cylinder Standard or new 0.020 - 0.040 mm
Service limit 0.05 mm
Ring groove width Top Standard or new 1.220 - 1.230 mm
Service limit 1.25 mm
Second Standard or new 1.220 - 1.230 mm
Service limit 1.25 mm
Oil Standard or new 2.005 - 2.025 mm
Service limit 2.05 mm
Piston ring Ring-to-groove clearance Top Standard or new 0.035 - 0.060 mm
Service limit 0.13 mm
Second Standard or new 0.030 - 0.055 mm
Service limit 0.13 mm
Ring end gap Top Standard or new 0.20 - 0.35 mm
Service limit 0.60 mm
Second Standard or new 0.40 - 0.55 mm
Service limit 0.70 mm
Oil Standard or new 0.25 - 0.65 mm
Service limit 0.75 mm
Piston pin O.D. Standard or new 21.961 - 21.965 mm
Service limit 21.953 mm
Pin-to-piston clearance Standard or new -0.005 - +0.002 mm
Service limit 21.953 mm
Connecting rod Pin-to-rod clearance Standard or new 0.005 - 0.015 mm
Service limit 0.02 mm
Small-end bore diameter Standard or new 21.970 - 21.976 mm
Large-end bore diameter (Normal) Standard or new 48.0 mm
End play installed on crankshaft Standard or new 0.15 - 0.30 mm
Service limit 0.40 mm
Crankshaft Main journal diameter No.1 journal Standard or new 54.984 - 55.008 mm
No.2 journal Standard or new 54.984 - 55.008 mm
No.4 journal Standard or new 54.984 - 55.008 mm
No.5 journal Standard or new 54.984 - 55.008 mm
No.3 journal Standard or new 54.976 - 55.000 mm
Rod journal diameter Standard or new 44.976 - 45.000 mm
Rod/main journal taper Standard or new 0.005 mm
Service limit 0.010 mm
Rod/main journal out-of-round Standard or new 0.005 mm
Service limit 0.010 mm
End play Standard or new 0.10 - 0.35 mm
Service limit 0.45 mm
Runout Standard or new 0.03 mm Maximum
Service limit 0.04 mm
Crankshaft bearings Main bearing-to-journal oil clearance No.1 journal Standard or new 0.017 - 0.041 mm
Service limit 0.050 mm
No.2 journal Standard or new 0.017 - 0.041 mm
Service limit 0.050 mm
No.4 journal Standard or new 0.017 - 0.041 mm
Service limit 0.050 mm
No.5 journal Standard or new 0.017 - 0.041 mm
Service limit 0.050 mm
No.3 journal Standard or new 0.025 - 0.049 mm
Service limit 0.055 mm
Rod bearing clearance Standard or new 0.021 - 0.049 mm
Service limit 0.060 mm