M/T - Grinds In/Pops Out Of/Hard to Shift Into 3rd Gear
08-018July 18, 2008
Applies To:
2003 3.2CL with M/T - ALL
2002-06 RSX with 6-Speed M/T - ALL
2004-07 TL with M/T - ALL
2008 TL with M/T - From VIN 19UUA75..8A000001 thru 19UUA75..8A029085
Transmission Grinds When Shifting Into 3rd Gear, Pops Out of 3rd Gear, or
Is Hard to Shift Into 3rd Gear
(Supersedes 08-018, dated April 19, 2008, to update the information marked by the black bar)
SYMPTOM
The 6-speed manual transmission grinds when shifting into 3rd gear, pops out of 3rd gear, or is hard to shift into 3rd gear.
NOTE:
These symptoms can be intermittent and sometimes more noticeable in colder climates.
PROBABLE CAUSE
The transmission has a faulty 3rd gear synchronizer or 3-4 shift sleeve.
CORRECTIVE ACTION
Replace the 3rd gear set.
PARTS INFORMATION
Additional Hardware
NOTE:
The following parts must be replaced when replacing the third gear set. Refer to the related service manual procedures for the locations of these parts.
REQUIRED MATERIALS
Acura Precision Crafted M/T Fluid: P/N 08798-9031
3.2CL, TL: 2.6 quarts needed
RSX: 1.8 quarts needed
WARRANTY CLAIM INFORMATION
In warranty:
The normal warranty applies.
Failed Part: P/N 23444-PYZ-306
Defect Code: 03214
Symptom Code: 04101
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
DIAGNOSIS
Drive a known-good vehicle under the same conditions as the client's complaint, and compare the shift quality. If the client's vehicle has noticeable shift quality problems, replace the 3rd gear set.
NOTE:
It is not uncommon for there to be some resistance or notchiness when shifting into third gear.
REPAIR PROCEDURE
1. Remove the transmission:
^ Refer to Section 13 of the appropriate service manual, or
^ Online, enter keywords MANUAL REM, and select Manual Transmission Removal (M/T) from the list.
2. Disassemble the transmission down to the mainshaft:
^ Refer to Section 13 of the appropriate service manual, or
^ Online, enter keywords TRANSMISSION DIS, and select Manual Transmission Disassembly (M/T) from the list.
3. Replace the 3rd gear set:
^ Refer to Section 13 of the appropriate service manual, or
^ Online, enter keywords MAIN DIS, and select M/T Mainshaft Disassembly (M/T) from the list.
4. Reassemble the transmission:
^ Refer to Section 13 of the appropriate service manual, or
^ Online, enter keywords TRANSMISSION REA, and select Manual Transmission Reassembly (M/T) from the list.
5. Reinstall the transmission:
^ Refer to Section 13 of the appropriate service manual, or
^ Online, enter keywords MANUAL INST, and select Manual Transmission Installation (M/T) from the list.
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