Operation CHARM: Car repair manuals for everyone.

Disassembly and Assembly

Front Brake Caliper Overhaul





Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:





- Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
- To prevent dripping, cover disconnected hose joints with rags or shop towels. Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
- Before reassembling, check that all parts are free of dirt and other foreign particles.
- Replace parts with new ones as specified in the illustration.
- Make sure no dirt or other foreign matter gets in the brake fluid.
- Make sure no grease or oil gets on the brake discs or pads.
- When reusing pads, always reinstall them in their original positions to prevent loss of braking efficiency. Do not reuse drained brake fluid. Use only clean Honda DOT 3 or DOT 4 brake fluid. Non-Honda brake fluid can cause corrosion and shorten the life of the system.
- Coat the piston, piston seal groove, and caliper bore with clean brake fluid.
- Replace all rubber parts with new ones.
- After installing the caliper,check the brake hose and line for leaks, interference, and twisting.