Operation CHARM: Car repair manuals for everyone.

Part 3 of 5

Secondary shaft Diameter of needle bearing contact at 1st gear Standard or new 39.986 - 39.999 mm
Service limit When worn or damaged
at 2nd gear Standard or new 39.986 - 39.999 mm
Service limit When worn or damaged
at 3rd gear collar Standard or new 36.975 - 36.991 mm
Service limit When worn or damaged
I.D. of gears 1st gear Standard or new 47.000 - 47.016 mm
Service limit When worn or damaged
2nd gear Standard or new 46.000 - 46.016 mm
Service limit When worn or damaged
3rd gear Standard or new 43.000 - 43.016 mm
Service limit When worn or damaged
End play of gears 1st gear Standard or new 0.07 - 0.15 mm
2nd gear Standard or new 0.04 - 0.12 mm
3rd gear Standard or new 0.10 - 0.22 mm
37 x 58 mm thrust washer thickness No.1 Standard or new 3.90 mm
Service limit When worn or damaged
No.2 Standard or new 3.95 mm
Service limit When worn or damaged
No.3 Standard or new 4.00 mm
Service limit When worn or damaged
No.4 Standard or new 4.05 mm
Service limit When worn or damaged
No.5 Standard or new 4.10 mm
Service limit When worn or damaged
No.6 Standard or new 4.15 mm
Service limit When worn or damaged
40 x 51.5 mm thrust washer thickness No.1 Standard or new 4.80 mm
Service limit When worn or damaged
No.2 Standard or new 4.85 mm
Service limit When worn or damaged
No.3 Standard or new 4.90 mm
Service limit When worn or damaged
No.4 Standard or new 4.95 mm
Service limit When worn or damaged
No.5 Standard or new 5.00 mm
Service limit When worn or damaged
No.6 Standard or new 5.05 mm
Service limit When worn or damaged
3rd gear collar length Standard or new 43.9 - 44.0 mm
Length of 3rd gear collar flange from end Standard or new 5.25 - 5.40 mm
Service limit When worn or damaged
Sealing ring thickness Standard or new 1.91 - 1.97 mm
Service limit 1.86 mm
Width of sealing ring groove Standard or new 2.025 - 2.060 mm
Service limit 2.080 mm
Clutch feed pipe O.D. 3rd clutch feed pipe Standard or new 11.47 - 11.48 mm
Service limit 11.45 mm
1st clutch feed pipe Standard or new 6.97 - 6.98 mm
Service limit 6.95 mm
Clutch feed pipe bushing O.D. 3rd clutch feed pipe Standard or new 11.500 - 11.518 mm
Service limit 11.530 mm
1st clutch feed pipe Standard or new 7.018 - 7.030 mm
Service limit 7.045 mm
ATF guide of sealing rind contact I.D. Standard or new 29.00 - 29.021 mm
Service limit 29.05 mm
Idler gear shaft Diameter of needle bearing contact area End cover side Stanard or new 32.003 - 32.013 mm
Service limit When worn or damaged
Thickness of cotters Standard or new 1.39 - 1.42 mm
Reverse idler gear Reverse idler gear shaft diameter at needle bearing contact area Standard or new 14.99 - 15.00 mm
Service limit When worn or damaged
I.D. Standard or new 20.007 - 20.020 mm
Service limit When worn or damaged
I.D. of reverse idler gear shaft contact area on transmission housing Standard or new 14.800 - 14.818 mm
I.D. of reverse idler gear shaft holder Standard or new 14.800 - 14.824 mm
Service limit When worn of damaged