M/T - Squeak at the Clutch Pedal
04-011April 6, 2004
Applies To:
2002-03 RSX - ALL
2004 RSX - From VIN JH4DC538.4S000001 thru JH4DC538.4S001033
Squeak at the Clutch Pedal
SYMPTOM
A squeak, a twang, or a notchy feel when the clutch pedal is pressed.
PROBABLE CAUSE
The clutch master cylinder spring is rubbing on the outer diameter of the piston when the pedal is pressed, or the master cylinder quick connect is moving.
CORRECTIVE ACTION
Replace the master cylinder, and apply a thin film of silicone grease to the clutch line fitting.
REQUIRED MATERIALS
Silicone Grease: P/N 08C30-B0234M
Honda Genuine DOT 3 Brake Fluid: P/N 08798-9008
PARTS INFORMATION
Master Cylinder: P/N 46920-S7A-A02
WARRANTY CLAIM INFORMATION
In warranty:
The normal warranty applies.
Operation Number: 211101
Flat Rate Time: 0.6 hour
Failed Part: P/N 46920-S5A-G01
Defect Code: 03214
Symptom Code: 04201
Skill Level: Repair Technician
Out of warranty:
Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Parts and Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work.
DIAGNOSIS
Have an assistant press the clutch pedal while you grasp the clutch line at the clutch master cylinder and then at the slave cylinder. If you feel a vibration through the clutch line when you hear the noise or the noise stops, go to REPAIR PROCEDURE. If you feel no vibration or the noise does not stop, look for other causes.
REPAIR PROCEDURE
NOTICE
Do not spill brake fluid on the vehicle; it may damage the paint. If brake fluid does contact the paint, wash it off immediately with water.
1. Remove the clutch master cylinder. See page 12-5 in the 2002-04 RSX service manual.
2. Install the new clutch master cylinder, but do not attach the clutch line fitting.
3. Apply a thin coat of silicone grease to the clutch line fitting and to the opening in the clutch master cylinder. Do not use silicone spray; it could damage the 0-ring.
4. Connect the clutch line fitting to the clutch master cylinder.
5. Bleed the clutch hydraulic system, then top off the reservoir with brake fluid.
6. Check to see if the noise is gone when pressing the clutch pedal:
^ If the noise is gone, the repair is complete.
^ If the noise is still present, look for other causes.
7. Test-drive the vehicle to check for proper clutch operation.
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