Hard Steering

Hard Steering
1. Check the power assist.
Is the starting load more than 29 N (3.0 kgf, 6.6 lbs.)?
YES - Go to step 2.
NO - Power assist is OK.
2. Measure steady-state fluid pressure from the pump at idle with T/N 07406-0010001 or T/N 07406-001000A.
Is the pressure 1,500 kPa (15 kgf/cm2, 213 psi) or less?
YES - Go to step 3.
NO - Go to step 7.
3. Measure the pump relief pressure at idle with T/N 07406-0010001 or T/N 07406-001000A.
Is the pressure 7,850 - 8,550 kPa (80 - 87 kgf/cm2, 1,140 - 1,240 psi)?
YES - Go to step 4.
NO - Faulty pump assembly.
4. With a spring scale, measure the power assist in both directions, to the left and to the right.
Are the two measurements within 2.9 N (0.3 kgf, 0.66 lbs.) of each other?
YES - Go to step 5.
NO - Go to step 8.
5. Measure the fluid pressure with both pressure gauge valves open (if so equipped), while turning the steering wheel fully to the left and fully to the right.
Is the pressure 7,850 - 8,550 kPa (80 - 87 kgf/cm2, 1,140 - 1,240 psi) or less?
YES - Go to step 6.
NO - Faulty gearbox.
6. Adjust the rack guide, and retest.
Is the steering OK?
YES - Repair is completed.
NO - Faulty gearbox.
7. Check the feed and return lines between the pump and the gearbox for clogging and deformation.
Are the lines clogged or deformed?
YES - Repair or replace the lines.
NO - Faulty valve body unit or pump.
8. Check the cylinder lines for deformation.
Are the lines deformed?
YES - Replace the lines.
NO - Go to step 9.
9. Check for a bent rack shaft or misadjusted rack guide (too tight).
Is the rack shaft bent or the rack guide adjusted too tight?
YES - Replace the rack shaft or readjust the rack guide.
NO - Faulty valve body unit.