CKP Pulse Plate Replacement
CKP Pulse Plate Replacement
1. Remove the front tires/wheels.
2. Remove the splash shield.
3. Remove the drive belt.
4. Remove the cylinder head cover.
5. Remove the crankshaft pulley.
6. Disconnect the crankshaft position (CKP) sensor connector and variable valve timing control (VTC) oil control solenoid valve connector.
7. Remove the VTC oil control solenoid valve.
8. Support the engine with a jack and wood block under the oil pan.
9. Remove the ground cable, and remove the upper bracket.
10. Remove the side engine mount bracket.
11. Remove the chain case.
12. Remove the CKP pulse plate.
13. Install the CKP pulse plate.
14. Check the chain case oil seal for damage. If the oil seal is damaged, replace the chain case oil seal.
15. Remove all of the old liquid gasket from the chain case mating surfaces, bolts, and bolt holes.
16. Clean and dry the chain case mating surfaces.
17. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0002, 08718-0003, or 08718-0009, evenly to the engine block mating surface of the chain case.
NOTE: Do not install components if too much time has passed after applying the liquid gasket (for P/N 08718-0002, no more than 4 minutes, for all others, no more than 5 minutes). Instead, remove the old residue and reapply the liquid gasket.
18. Apply liquid gasket to the engine block upper surface contact areas on the chain case and lower block upper surface contact areas on the chain case.
19. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0002, 08718-0003, or 08718-0009, evenly to the oil pan mating surface of the chain case.
NOTE: Do not install components if too much time has passed after applying the liquid gasket (for P/N 08718-0002, no more than 4 minutes, for all others, no more than 5 minutes). Instead, remove the old residue and reapply the liquid gasket.
20. Install the new O-ring on the chain case. Set the edge of the chain case to the edge of the oil pan, then install the chain case on the engine block. Wipe off the excess liquid gasket on the oil pan and chain case mating area.
NOTE:
- When installing the chain case, do not slide the bottom surface on the oil pan mounting surface.
- Wait at least 30 minutes before filling the engine with oil.
- Do not run the engine within 3 hours after installing the chain case.
21. Install the side engine mount bracket.
22. Install the upper bracket and the ground cable.
23. Install the VTC oil control solenoid valve.
24. Connect the CKP sensor connector and VTC oil control solenoid valve connector.
25. Install the crankshaft pulley.
26. Install the cylinder head cover.
27. Install the drive belt.
28. Install the splash shield.
29. Install the front wheels.
30. Do the CKP pattern clear/CKP learn procedure below.
Crank (CKP) Pattern Clear/Crank (CKP) Pattern Learn
Clear Procedure
1. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.
2. Turn the ignition switch ON (II).
3. Make sure the HDS communicates with the ECM/PCM. If it doesn't, go to the DLC circuit troubleshooting.
4. Select CRANK PATTERN in the ADJUSTMENT MENU with the HDS.
5. Select CRANK PATTERN LEARNING with the HDS, and follow the screen prompts.
6. The CKP pattern learn procedure is complete.
Learn Procedure (without the HDS)
1. Start the engine. Hold the engine speed at 3,000 rpm without load (in Park or neutral) until the radiator fan comes on.
2. Test-drive the vehicle on a level road: Decelerate (with the throttle fully closed) from an engine speed of 2,500 rpm down to 1,000 rpm with the A/T in 2 position, or M/T in 1st gear.
3. Repeat step 2 several times.
4. Turn the ignition switch OFF.
5. Turn the ignition switch ON (II), and wait for 30 seconds. The CKP pattern learn procedure is complete.