A/T Idler Gear Shaft Disassembly

A/T Idler Gear Shaft Disassembly

Exploded View





NOTE: Refer to the Exploded View as needed during the following procedure.

1. Remove the 41.5 mm washer (A) and the 27.5 x 41 x 2.5 mm thrust needle bearing (B).





2. Remove the set ring (C), the cotter retainer (D), and the 32.5 mm cotters (E) from the idler gear shaft (F).

3. Place the idler gear (A) on press bases (B), and place a spacer (C) between the idler gear shaft (D) and a press to prevent damaging the idler gear shaft.






4. Remove the idler gear using the press.

5. Inspect the bearings for galling and rough movement.

6. Inspect the shaft bearing surfaces for scoring and excessive wear.

7. Inspect the idler gear for wear and damage.