Operation CHARM: Car repair manuals for everyone.

A/T Third Shaft Reassembly




A/T Third Shaft Reassembly

Special Tools Required

- Driver Handle, 40 mm I.D. 07746-0030100
- Bearing Driver Attachment, 30 mm I.D. 07746-0030300

1. Install the 49 x 66 x 3 mm thrust needle bearing (A), the 45 x 50 x 25 mm needle bearing (B), 4th gear (C), and the 49 x 66 x 3 mm thrust needle bearing (D). Install the selected 4th gear washer (E) aligning the tabs (F) on the washer bore with the mating notches (G) on the third shaft (H), and install the 36mmcotters (I), the cotter retainer (J), and the snap ring (K) on the third shaft.





2. Install the 37 x 42 x 25 mm needle bearings (L) and 6th gear (M) on the third shaft.

3. Apply ATF to the shaft splines of the reverse selector hub contact area, then slide the reverse selector hub (A) over the third shaft (B) in the direction shown, then press it into place using the driver handle, the bearing driver attachment, and a press.






4. Install the reverse gear collar (A), the 35 x 41 x 32 mm needle bearing (B), the reverse selector (C), and the reverse gear (D) on the third shaft (E).






5. Wrap the shaft splines with electrical tape, and install new O-rings (F) in the 4th clutch O-ring grooves, then remove the tape.

NOTE: Lubricate the O-rings with ATF before installing them.

6. Install the 4th clutch (G) on the third shaft, and secure the 4th clutch with the set ring (H).

7. Install new sealing rings (I).