A/T Idler Gear Shaft Disassembly

A/T Idler Gear Shaft Disassembly

Exploded View





NOTE: Refer to the Exploded View as needed during the following procedure.

1. Remove the 41.5 mm washer (A) and the 27.5 x 41 x 2.5 mm thrust needle bearing (B).





2. Remove the snap ring (C), the cotter retainer (D), and the 32.5 mm cotters (E) from the idler gear shaft (F).

3. Place the idler gear (A) on press bases (B), and place a spacer (C) between the idler gear shaft (D) and the press to prevent damaging the idler gear shaft.






4. Remove the idler gear using a press.

5. Inspect the bearings for galling and rough movement.

6. Check the shaft bearing surfaces for scoring and excessive wear.

7. Check the idler gear shaft installation height A/T Idler Gear Shaft Installation Height Inspection/Adjustment.