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Mass Air Flow (MAF) Sensor (G70), Checking

MASS AIR FLOW (MAF) SENSOR (G70), CHECKING

For installation location -> Repair Group 24

Requirement:

^ fuse 27 OK
(in the fuse/relay panel)

VOLTAGE SUPPLY, CHECKING

- disconnect Mass Air Flow sensor harness connector.

- switch Fluke 83 multimeter to 20 Volt range.




- connect multimeter between terminals 2 and 3, using jumper wires from VW 1594 adapter kit.

- switch ON ignition.

^ must be between approx. 12 and 14 Volts.

If specified value NOT attained
- check that fuse 27 is OK.

^ in the fuse relay/panel

- check wiring between terminal 3 and circuit breaker I for continuity using wiring diagram.

^ must be max. 0.5 Ohms

- check wiring between terminal 2 and engine ground for continuity.

^ must be max. 0.5 Ohms


WIRING BETWEEN ENGINE CONTROL MODULE (ECM) AND MASS AIR FLOW (MAF) SENSOR, CHECKING

- disconnect ECM from ECM harness connector.




- connect VAG 1598 Test Box to ECM harness connector using adapter cable VAG 1598-11, -> Repair Group 01 (Fuel and Ignition) for additional information.

^ the ECM is left disconnected

- check signal wire for continuity between terminal 1 of MAF sensor and terminal 42 of Test Box.

^ must be max. 1 Ohm







If the specified values are NOT obtained
- eliminate open circuit or short between MAP sensor harness connector and connector A for the ECM.

Note:
If terminals within the harness connector are replaced, ONLY use gold-plated terminals.

MASS AIR FLOW (MAF) SENSOR FUNCTION, CHECKING

- pry protective rubber boot away from MAF sensor harness to expose harness connector terminals

^ harness connector remains connected to MAF sensor

- switch Fluke 83 multimeter to 2 Volt range.

- connect multimeter between terminals 1 and 2 using jumper wires from VW 1594 adapter kit.

- switch ON ignition.

^ must be approx. 0.3 to 1.1 Volts

- start engine and let idle.

- switch OFF all electrical consumers.

^ radiator cooling fan must NOT be running

- continuously vary RPM (by hand) between idle speed and 4000 RPM.

^ depending on RPM, voltage must change between max. 1.5 to 3.4 Volts

If NO

- replace MAF sensor.



SPEED SIGNAL, CHECKING

- disconnect ECM from ECM harness connector

- connect VAG 1598 Test Box to ECM harness connector B using adapter cable VAG 1598-11 -> Repair Group 01 (Fuel and Ignition) for additional information.

- connect VAG 1527B LED tester between terminals 29 (signal) and 40 (plus) of Test Box.

- switch ON ignition.

^ LED tester must light up at about half strength

- lift front end of vehicle to allow wheels to be turned by hand.
- turn left front wheel.

^ LED tester must become brighter (flashing)

If NO

- using wiring diagram check wiring for continuity between terminal 29 of Test Box and instrument cluster.

If NO




- eliminate open circuit between terminal 9 of harness connector B and instrument cluster.

If wiring OK

- continue troubleshooting using wiring diagram and component location diagrams.

If LED tester lights up and flashes

- switch OFF ignition.

- connect VAG 1598-11 adapter cable connector B to ECM connector B.

- connect LED tester to terminal 29 (signal) and 40 (plus) of Test Box.

- switch ON ignition.

^ LED tester must light up at half strength

- turn left front wheel slowly by hand.

^ LED tester must become brighter (flash)

If NO and if there were no stored Diagnostic Trouble Codes AND the ECM harness connector B was disconnected while performing the electrical checks
- replace (J 192) ECM.