Clutch Release Mechanism, Repairing

Clutch release mechanism, repairing






1. Transmission

2. Ball-head stud 25 Nm (18 ft lb)
3. Intermediate piece

4. Dished washer
Small diameter faces guide sleeve (convex side)

5. 0-ring
Always replace

6. Seal for input shaft
Use VW 681 to pull out of guide sleeve
Use WV 192 to drive into guide sleeve as far as possible

7. Guide sleeve

8. Retaining spring
Secure to clutch release lever

9. Clutch release lever

10. Torx bolt
Self-locking; always replace 35 Nm (26 ft lb)

11. Release bearing
Wipe clean only-do not wash out bearing
Replace noisy bearing

12. Bolt 25 Nm (18 ft lb)

13. Clutch slave cvlinder
When installing, press in with lever until mounting bolt can be inserted

Note: The installation can be made easier by using the mounting bolt with a tapered point.

14. Push rod
Lubricate end of push rod