Operation CHARM: Car repair manuals for everyone.

Battery, Charging

Tools required
- Battery charger: Christie automotive model 400 QDD or equivalent

NOTE:
- Follow battery charger manufacturer's instructions
- Before testing a battery that has been charged, load battery with 15 amps for 1 minute to remove surface charge

WARNING:
- Gases given off during charging are explosive. DO NOT smoke in rooms containing a charging battery, or have bare light bulbs or any other source of sparks or flame.
- Battery charger MUST be turned off when connecting or disconnecting cables on battery.
- "Boosting" a sulfated battery at a high charging rate can cause an explosion!

Battery with removable caps
- Remove cell caps while charging. If water is added, fast- charge battery for a few minutes after battery begins gassing (boiling).
- Slow-charging rate should be approximately 10% of battery capacity (example: with a 45 amp-hour battery, slow-charging current should be about 4.5 amp).
- Fast-charging rate should be approximately 80 - 90% of battery capacity.

CAUTION:
- Batteries may be damaged by fast-charging. It should be used only as a last alternative, when slow charging is not possible.
- DO NOT allow battery charging voltage to exceed 17 volts.
- If battery begins gassing (boiling) violently when charging, REDUCE charging rate.
- DO NOT disconnect the battery while the engine is running.

Charge battery according to following table:

Specific gravity Fast charge up to:
1.150 or less 1 hour
1.150 to 1.175 3/4 hour
1.175 to 1.200 1/2 hour
1.200 to 1.225 1/4 hour
above 1.225 Slow charge ONLY
to 1.250 - 1.280

Sealed Batteries:
Tools required
- SUN Model VAT-40, BEAR Model 42-210, CHRISTIE AUTOMOTIVE Model 400 QDD or equivalent
- Only slow-charge sealed batteries.
- Sealed batteries, often called "maintenance-free" batteries, will not accept a high rate of charge. It may be necessary to charge them for up to twice as long as batteries with removable caps.
- Voltage will NOT increase as rapidly as when charging batteries with removable caps.