Operation CHARM: Car repair manuals for everyone.

Vehicle Damage Warnings

RADIO ANTI-THEFT CODE
Before disconnecting the battery, determine the correct coding for the anti-theft radio.

HOSE CLAMPS
Hose connections are secured with spring band clamps or, screw-type clamps.
DO NOT replace spring band clamps with screw clamps during servicing.

HOSE CLAMP TIGHTENING
Tightening torque for hose clamps on coolant tube: 3-3.5 Nm (27-31 inch lbs.).

USE OF OLD COOLANT
If the radiator, heater core, cylinder head or cylinder head gasket have been replaced, do not re-use the old coolant.

ALIGNMENT ARROWS ON COMPONENTS
The arrows marked on the coolant tubes and coolant hose ends must be aligned opposite each other.

SAFETY PRECAUTIONS
Be sure the ignition is switched OFF, when:
- Disconnecting ignition wires
- Disconnecting fuel injection system wiring
- Connecting or disconnecting test equipment leads
- Disconnecting the battery
- Washing the engine or engine compartment

RULES OF CLEANLINESS
Whenever carrying out work on the fuel supply and fuel injection systems, carefully observe the following five rules of cleanliness
1. Thoroughly clean fuel system line and hose connections and the surrounding area before disconnecting.
2. Place removed components on a clean surface and cover. Use plastic sheeting or paper. Do not use fluffy rags that could leave lint!
3. Carefully cover over or seal any components that have been opened if repairs are not carried out immediately.
4. Install only clean parts:
Do not remove replacement parts from the packaging until immediately before they are to be installed.
Do not use parts that have been stored without packaging (e.g. in toolboxes, etc.).
5. When the fuel system is opened:
Avoid working with compressed air whenever possible.
Avoid moving the vehicle if possible.