Operation CHARM: Car repair manuals for everyone.

Steering


Power Steering Hydraulic Circuit (6 CYL. 2V Engine), Overview





1. Power steering gear
2. Flexible hose
3. Return hose
4. Cap with dipstick
5. Strainer for expansion tank
- Integrated into reservoir
6. Bolt
- 9 Nm (80 inch lbs.)
7. Expansion - tank
- Refill with hydraulic fluid, Part No. G 002 000
- Capacity: 0.7 liters (12 oz.)
8. Rubber mount
9. Clamp
- Always replace
- Use VAG1275 to tighten
10. Return hose
- Between expansion tank and oil cooler
11. Clamps
- Always replace
- Use VAG12751 to tighten
12. Bolt - w/washer assembly
- 10 Nm (7 ft. lbs.)
13. Cooling line
14. Cable strap
15. Clamp
- Always replace
- Use VAG1275 to tighten
16. Suction hose
17. Bolt - w/washer assembly
- 8 Nm (71 inch lbs.)
18. Bracket
- Bolted to cylinder head
19. Clamp
- Always replace
- Use VAG1275 to tighten
20. Hose fitting
- 50 Nm (37 ft. lbs.)
21. Seal 18 x 24
- Always replace
22. Seal 16 x 22
- Always replace
23. Power steering pump
- Fill with fluid before installing.
24. Banjo bolt
- 50 Nm (37 ft. lbs.)
25. Supply line
- 40 Nm (30 ft. lbs.)
- Counterhold at hex on flexible hose when tightening fitting
- Mounted to intake manifold with bolt -26-
26. Bolt
- 8 Nm (71 inch lbs.)
27. Clip
28. Nut
- 20 Nm (15 ft. lbs.)
29. Washer
30. Coolant line