Turbocharger, Overview

Turbocharger, removing, installing and overview





Part I
1 - Bolt with collar
^ 40 Nm (30 ft. lbs.)
^ Only use genuine equipment bolts Parts Supplier
2 - Gasket
^ Always replace
3 - Three Way Catalytic Converter (TWC)
4 - Nut
^ Always replace
^ 30 Nm (22 ft. lbs.)
5 - Connection
^ 30 Nm (22 ft. lbs.)
6 - Connection
^ 35 Nm(26 ft. lbs.)
7 - Bolt
^ 20 Nm (15 ft. lbs.)
8 - Oil supply line
9 - Heat shield
10 - Exhaust manifold
11 - Bolt Always replace 35 Nm (26 ft. lbs.)
^ Coat thread and bolt head seating surface with "G 052112 AY hot bolt paste.

CAUTION! Part numbers are listed here for reference only. Always check with your Parts department for the latest information.

12 - Bolt
^ 10 Nm (7 ft. lbs.)
13 - Gasket
^ Always replace
^ Note installed position
14 - Coolant return line
^ Union nut tightening torque: 30 Nm (22 ft. lbs.)
15 - Nut
^ Always replace
^ 25 Nm (18 ft. lbs.)
16 - Gasket
^ Always replace
^ Note installed position
17 - Banjo bolt
^ 25 Nm (18 ft. lbs.)
18 - Coolant supply line
19 - Fuse
20 - Vacuum diaphragm For wastegate
21 - Bolt
^ 10 Nm (7 ft. lbs.)
22 - Bolt
^ 10 Nm (7 ft. lbs.)
^ Install with D 000 600
23 - Gasket
^ Always replace
24 - Oil return line To oil pan
25 - Gasket
^ Always replace
26 - Bolt
^ 10 Nm (7 ft. lbs.)
27 - Bolt
^ 10 Nm (7 ft. lbs.)
28 - Nuts
^ 10 Nm (7 ft. lbs.)
^ Install with D 000600
^ Do not change adjustment
29 - Turbocharger
30 - Bolt
^ 45 Nm (33 ft. lbs.)
31 - Bracket





Part II
1 - Vacuum hose
^ To intake manifold
2 - Charge pressure bypass valve
3 - Hose
^ To charge pressure bypass valve
4 - Intake air duct
^ To connection at turbocharger
5 - Hose
^ To Evaporative Emissions (EVAP) purge regulator valve
6 - Line
^ To crankcase ventilation
7 - Sockethead bolt
^ 10 Nm (7 ft. lbs.)
8 - Sheet metal screw
9 - Hose
^ To crankshaft ventilation line
10 - PCV valve
^ For crankcase ventilation
11 - Hose
^ To turbocharger
12 - Hose
^ To vacuum diaphragm for wastegate
13 - Wastegate bypass regulator valve -N75-
14 - Elbow
15 - Hose
^ To turbocharger