Sealing Flange and Flywheel/Drive Plate Replacement

Sealing Flange and Flywheel/Drive Plate Removing and Installing

Note:
Servicing clutch:





1. Oil seal
- To remove, remove oil seal carrier, item -15-
- Install using 10-203
- Lightly oil lip of seal
2. Woodruff key
- Check for proper installation
3. Connecting bolt
- 25 Nm (18 ft. lbs.)
4. Front oil seal flange
- Before installing oil pan, spread sealant AMV 174 004 01 on joint between oil seal flange and cylinder block.
5. Gasket
- Always replace
6. Cylinder block
- Crankshaft, removing and installing. Refer to Pistons and connecting rods, disassembling and assembling.
- Pistons and connecting rods, disassembling and assembling.
7. Mounting bolt for dual-mass flywheel/drive plate
- Always replace
- Tightening torque for dual-mass flywheel: 60 Nm (44 ft lbs.) + additional 1/2 turn (180°)
- Tightening torque for drive plate (vehicles with automatic transmission): 60 Nm (44 ft. lbs.) + additional 1/4 turn (90°)
8. Dual-mass flywheel or drive plate
- Removing and installing. Refer to Dual-mass flywheel/drive plate, removing and installing.
9. Intermediate plate
- Must fit on bushings
- Do not damage or bend while performing repairs
10. Bolt
- 10 Nm (7 ft. lbs.)
11. Rear oil seal flange
- With oil seal
- Replace as complete unit
- Lightly oil lip of seal
- Before installing oil pan, spread sealant AMV 174 004 01 on joint between oil seal flange and cylinder block
12. Oil seal
- Replacing. Refer to Crankshaft oil seal (toothed belt side), replacing.
13. Intermediate shaft
- Axial play, maximum: 0.25 mm (0.010 inch)
14. O-ring
- Always replace
15. Oil seal carrier for intermediate shaft