Input Shaft, Disassembling and Assembling Overview

Special tools and equipment
- VW222A pilot drift
- VW295 needle bearing drift
- VW295A needle bearing drift
- VW401 thrust plate and VW402 thrust plate
- VW407 punch and VW408A punch
- VW415A tube and 416B tube
- VW4471 thrust pad
- VW771 slide hammer-complete set
- 30-24 drift
- 30-100 press tube
- 40-105 thrust piece
- 40-202 press-out piece
- Kukko 17/2 separating tool
- Kukko 21/4 extractor

Notes:

- When installing the input shaft new gears, consult technical data, Refer to Manual Transmission/Transaxle, Application and ID.
- By exchanging parts (Figs. 2, 4 and 6), the position of the ball bearing is influenced. In this case the input shaft must be readjusted .

1. Circlip
- Identification
- Allocation refer to Fig. 14, item 1
2. Ball bearing for input shaft
3. Circlip
- Identification
- Allocation refer to Fig. 14, item 2
4. Transmission - housing
5. Needle bearing for input shaft
- Secured with bolt refer to Fig. 1
- Driving out refer to Fig. 2
- Application of input shaft/needle bearing refer to Fig. 3
- Allocation refer to Fig. 4
- Pressing in refer to Fig.5
6. Input shaft
- With oiling sleeve
- Driving in oiling sleeve refer to Fig. 6
- Application of input shaft/needle bearing refer to Fig. 3
7. Needle bearing for 3rd gear
8. 3rd gear
9. Spring
- Inserting in3rd gear refer to Fig. 12
- Application of spring to gear, Refer to Parts Supplier.
10. Synchronizer - ring for 3rd gear
- Checking for wear refer to Fig. 13
11. Circlip
- Identification
- Allocation refer to Fig. 14, item -3
12. Synchronizer - hub for 3rd and 4th gears
- Shoulder faces 3rd gear
- Pressing off refer to Fig. 11
- Pressing on refer to Fig. 16
13. Circlip
- Identification
- Allocation refer to Fig. 14, item -4
- Re-determining thickness when replacing synchronizer body refer to Fig. 13
14. Operating sleeve for 3rd and 4th gears
- Allocation refer to Fig. 17
15. Synchronizer - ring for 4th gear
- Checking for wear refer to Fig. 13
16. Spring
- Inserting in 4th gear refer to Fig. 12
- Application of spring to gear, Refer to Parts Supplier.
17. 4th gear
18. Needle bearing for 4th gear
19. 5th gear
- Pressing off refer to Fig. 10
- Pressing on refer to Fig. 18
20. Circlip
- Identification
- Allocation refer to Fig. 14 item-5-
- If 5th gear is replaced, redetermine thickness of circlip refer to Fig. 15
21. Needle bearing for input shaft
- Always replace
- Damaged when removed
- Pulling out refer to Fig. 7
- Allocation refer to Fig. 8
- Driving in refer to Fig. 9
22. Plastic sleeve
- Made of plastic
23. Transmission - cover