Ribbed Belt For P/S, Gen & Viscous Fan; V-Belt For Coolant Pump

Ribbed belt for power steering pump, generator and viscous fan, and V-belt for coolant pump





CAUTION! Before removing ribbed belt, note direction of rotation with chalk or felt-tip marker. Reversing the direction of rotation of a used belt can destroy the belt. When installing the ribbed belt, make sure it is seated correctly on the pulley.

1 - Fan wheel bolt
- 10 Nm(7 ft. lbs.)
2 - Fan wheel
- For viscous fan
- Removing and installing, Refer to V-Belt and Ribbed Belt, Routing Overview, See Fig. 1 V-Belt and Ribbed Belt, Routing Overview
3 - Coolant pump pulley bolt
- 25 Nm (18 ft. lbs.)
4 - Belt pulley
- For coolant pump
- V-belt design
- Installed position: straight side toward coolant pump
5 - Ribbed belt
- Removing and installing, Refer to V-Belt and Ribbed Belt, Routing Overview
- Check for wear
6 - Special bolt
- Tighten to 40 Nm (30 ft. lbs.)
- Only use VW bolts, bolt strength grade 10.9 Parts Supplier
7 - Vibration damper
- With pulley for ribbed belt
- Installation only possible in one position, Refer to V-Belt and Ribbed Belt, Routing Overview, See Fig. 2 V-Belt and Ribbed Belt, Routing Overview
8 - Bolt for ribbed belt tensioner
- 25 Nm (18 ft. lbs.)
9 - Ribbed belt tensioner
- To release tension on the ribbed belt, use open-end wrench, Ribbed Belt, Removing and Installing
- Secure with appropriate hex socket or 3204 drift in positioning bore
10 - Belt pulley
- For viscous fan
- Removing and installing, Refer to V-Belt and Ribbed Belt, Routing Overview, See Fig. 1 V-Belt and Ribbed Belt, Routing Overview
11 - Circlip
- For viscous fan bearing
- Removing and installing, Refer to Cooling Fan, Fan Blade, Service and Repair
12 - Bolt for belt pulley
- 10 Nm(7 ft. lbs.)
13 - Bearing
- For viscous fan
- Removing and installing, Refer to Cooling Fan, Fan Blade, Service and Repair
14 - T-head bolt
- Insert before installing bracket for generator, power steering pump and viscous fan
15 - Nut
- 40 Nm (30 Nm)
16 - Bolt
- 25 Nm (18 ft. lbs.)
17 - Generator
Removing:
- Disconnect battery Ground (GND) strap.
- Loosen ribbed belt and remove from generator, Ribbed Belt, Removing and Installing
- Remove air guide at throttle body.
- Remove upper and lower threaded assemblies.
- Swing generator slightly to side and remove lower bolt.
- Remove wiring from generator.
- Remove generator.

Note: For easier installation of generator into the bracket, push back lower bolt bushing slightly.

18 - Bolt
- 40 Nm (30 ft. lbs.)
19 - Bolt
- 40 Nm (30 ft. lbs.)
20 - Brace
- To cylinder block
21 - Bolt
- 25 Nm (18 ft. lbs.)
22 - Brace
- For intake manifold
23 - Bolt
- 20 Nm (15 ft. lbs.)
24 - Bolt
- 40 Nm (30 ft. lbs.)
25 - Bolt
- 25 Nm (18 ft. lbs.)
26 - Bolt
- 25 Nm (18 ft. lbs.)
27- Bracket
- For generator, power steering pump and viscous fan
- Removing and installing, Refer to Engine Accessory Bracket, Service and Repair
- Different length bolts
- Arrangement and tightening sequence
28 - Power steering pump
29 - Bolt
- 25 Nm(18 ft. lbs.)
30 - Coolant pump
- With coolant regulator
- Removing and installing, Refer to Water Pump, Service and Repair
31 - Belt pulley
- For power steering pump
- Designed for ribbed belt
- Install with bulged side facing in driving direction
32 - Belt pulley
- For power steering pump
- Designed for ribbed belt
33 - Bolt
- 25 Nm (18 ft. lbs.)
34 - V-belt
- For coolant pump
- Removing and installing, V belt, Removing and Installing
35 - Viscous clutch
- Removing and installing, Refer to V-Belt and Ribbed Belt, Routing Overview, See Fig. 1 V-Belt and Ribbed Belt, Routing Overview