Removal and Replacement

Lock Carrier With Attachments, Removing And Installing







1 - Hex bolt (6x)
- 45 Nm (33 ft.lb)
2 - Hex bolt
- 45 Nm (33 ft.lb)
3 - Hex bolt (4x)
- 10 Nm (7 ft.lb)
4 - Hex bolts (2x)
- 10 Nm (7 ft.lb)
5 - Access hole for special tool
- For service position, attach special tool 3369 here
6 - Cowl attachment hole
- Attachment for service position







7 - Lock carrier

Removing:
- Remove bumper.
- Remove noise insulation panel.
- Disconnect hood lock cable.
- Drain engine coolant and disconnect coolant hoses Fig. 5.
- Disconnect condenser from lock carrier only (do not disconnect any lines) and secure with wire (e.g. at front wheel).

NOTE:
- Do not suspend condenser by its lines.
- Condenser lines must not be bent or kinked under any circumstances.

- Remove hydraulic oil cooler only (do not disconnect lines) Fig. 4.

NOTE:







- Do not suspend hydraulic fluid cooler by its lines.
- Hydraulic fluid cooler must not be bent or kinked under any circumstances.
- On vehicles with automatic transmission, remove ATF cooler.
- On vehicles with charge air cooler, remove intake air duct.

- Loosen seal for hood - 8 - at left and right where fender meets lock carrier - 7 -.
- Remove bolts - 3 - and - 4 -.

- A second mechanic is needed to support lock carrier - 7 -

- Remove bolts - 1 - and - 2 -.







Installing:
- Install in reverse order of removal.
- Adjust headlights.

Adjusting:
- Center lock carrier - 7 - between fenders.
- If fenders and hood are also being replaced, center them in relation to one another before adjusting lock carrier.

8 - Hood seal
9 - Hood lock cable
- Disconnecting
10 - Hole in side panel







Fig. 4 Disconnecting hydraulic fluid cooler
- Remove screws for cooling line (for power steering) at engine support and transmission.







Fig. 5 Disconnecting coolant hose
- Drain coolant from radiator.
- Pull out locking element for coolant line connecting flange at bottom of radiator and remove connecting flange.
- Bleed coolant system.







Fig. 6 Disconnect hose for charge air cooler
- On vehicles with charge air cooler, loosen bolt on hose clamp (arrow).
- Remove hose.
- Unscrew air duct to air cleaner at cowl and lift out.







- Disconnect harness connectors for headlights, headlight height adjustment and blinkers.
- Disconnect harness connector for coolant system temperature sensor for coolant fan at lower coolant hose area at radiator (left).