Straightening Jig

Straightening Jig

NOTE:







- The item numbers in the illustration are identical to the end numbers on the alignment bracket mounts.
- The alignment bracket mounts with a circled item number are for checking the body with mechanical components installed or removed.
- The required basic size is given for the alignment bracket mounts.
- The right side of the vehicle is shown in the following illustrations.

Alignment bracket set VAG 2008 incl. Quattro







2 - MZ 142 and TV 400
3 - Spacer
36 - MZ 142, TV 400 and mount -2-
4 - MZ 260, TV 400
6 - Spacer bolt
8 - MZ 602
12 - Mount for bar
10 - MZ 602 and alignment bracket mount -8-
15 - Bar in place of steering gear
14 - Steering mount
18 - Steering mount
16 - Steering mount only for right hand drive vehicles







18 - MZ 140
20 - Mount, (without MZ) and front production mount -21-
22 - MZ 200 (Quattro only)
24 - MZ 260 and TV 400.
- No longer to be used. Instead use VAS 5007 together with VAS 5007/1.

26- MZ 260
6 - Spacer bolt
28 - MZ 602 and securing plate - CD.25-.
30 - MZ 260
32 - MZ 140
34 - MZ 200 and TV 400







10 - Alignment bracket mount for subframe
40 - Alignment bracket mount for long member







Alignment brackets, front

2 - Front long member
- When checking body, attach MZ last, since longitudinal position of impact absorber mount can very by several mm due to production tolerances. If necessary, do not bolt down.
3 - Spacer piece
36 - Front long member/end of wheelhouse







Alignment brackets, front







11 - Bar in place of steering gear
- Lubricate bar with oil and take care to avoid damage
14 - Steering mount
15 - Steering mount
4 - Mount for subframe
6 - Spacer bolt
8 - Mount for alignment brackets -10- and -12-.
- Do not insert pin until after mounting body on jig.
10 - Suspension strut mount
12 - Mount for bar







Alignment brackets, center







20 - Bracket
21 - Front production mount
- May have been forced upward during production
- If necessary, use spacers up to 4 mm
39 - Hole in long member
40 - Hole in long member
18 - Mount for subframe
6 - Spacer bolt







22 - Mount for drive shaft (only for Quattro)







Alignment brackets, rear







26 - Rear axle mount
- Do not insert pin until after mounting body on jig
6 - Spacer bolt
28 - Suspension strut mount
- Do not insert pin until after mounting body on jig
25 - Base plate
32 - Hole in long member
30 - Rear axle mount
6 - Spacer bolt







34 - Hole in long member
- Hole is covered with fabric-backed tape and sprayed with undercoating
- Re-seal hole after checking body.
32 - Rear production mount