Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - Engine
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Power Steering Pressure Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Sensors and Switches - Restraints and Safety Systems
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Steering and Suspension
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Belt
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
Service Precautions
- Application and ID
- Service Intervals
- Severe Service Defined
- Supplemental Service Items
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 15000 MI or 24000 KM
- 20000 MI or 32000 KM
- 25000 MI or 40000 KM
- 30000 MI or 48000 KM
- 35000 MI or 56000 KM
- 40000 MI or 64000 KM
- 45000 MI or 72000 KM
- 50000 MI or 80000 KM
- 55000 MI or 88000 KM
- 60000 MI or 96000 KM
- 65000 MI or 104000 KM
- 70000 MI or 112000 KM
- 75000 MI or 120000 KM
- 80000 MI or 128000 KM
- 85000 MI or 136000 KM
- 90000 MI or 144000 KM
- 95000 MI or 152000 KM
- 100000 MI or 160000 KM
- 105000 MI or 168000 KM
- 110000 MI or 176000 KM
- 115000 MI or 184000 KM
- 120000 MI or 192000 KM
- 125000 MI or 200000 KM
- 130000 MI or 208000 KM
- 135000 MI or 216000 KM
- 140000 MI or 224000 KM
- 145000 MI or 232000 KM
- 150000 MI or 240000 KM
Locations
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Actuators and Solenoids - Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Connecting Rod Bearing
- Connecting Rod
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft
- Harmonic Balancer - Crankshaft Pulley
- Piston
- Piston Ring
Specifications
- Cylinder Bore Diameter
- Connecting Rod Bearing Clearance
- Connecting Rod Cap Torque
- Crankshaft Journal Diameter and Limits
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Main Bearing Clearance Specifications
- Main Bearing Bore Specifications
- Main Bearing Cap Torque
- Piston and Cylinder Bore Dimension
- Piston Ring End Gap
- Piston Ring Side Clearance
- Vibration Damper
- Cylinder Head Assembly
- Valve Clearance
- Fuel Pressure Release
- Valve Cover
- Valve Guide
- Valve Seat
- Valve Spring
- Valve
Service Precautions
Service and Repair
Specifications
- Cylinder Head Tightening Sequence & Torque
- Cylinder Head Surface Variation -- Warpage
- Cylinder Head Bolt Reusability
- Cylinder Head, Resurfacing
- Camshaft Bearing Cap Tightening Sequence & Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Exhaust Manifold Torque
- Intake Manifold Tightening Sequence & Torque
Technical Service Bulletins
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Seals and Gaskets
- Sensors and Switches - Engine
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
Service Precautions
- Application and ID
Service and Repair
Specifications
- Engine Technical Data
- Cylinder Head Tightening Sequence & Torque
- Intake Manifold Tightening Sequence & Torque
- Camshaft Bearing Cap Tightening Sequence & Torque
- Main Bearing Cap Torque
- Connecting Rod Cap Torque
- Vibration Damper
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque and Tightening Sequence
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Tightening Specifications
- Standardized Bolt Torque Specifications
Technical Service Bulletins
Tools and Equipment
- Cooling System
- After-Run Coolant Pump
- Coolant
- Coolant Level Sensor
- Coolant Line/Hose
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Heater Core
- Radiator
- Radiator Cap
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Thermostat
- Water Pump
Testing and Inspection
Service and Repair
Specifications
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Power Steering Pressure Switch
- Vehicle Speed Sensor
- Sensors and Switches - Fuel Delivery and Air Induction
- Sensors and Switches - Ignition System
- Sensors and Switches - Computers and Control Systems
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- A/C Signal
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Data Link Connector
- Electronic Throttle Actuator
- Electronic Throttle Actuator Position Sensor
- Electronic Throttle Control Module
- Engine Control Module
- Engine Speed Sensor
- Fuel Level Sensor
- Fuel Level Signal
- Information Bus
- Knock Sensor
- Main Relay (Computer/Fuel System)
- Malfunction Indicator Lamp
- Manifold Pressure/Vacuum Sensor
- Power Steering Pressure Switch
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Accelerator Pedal Position Sensor
- Air Flow Meter/Sensor
- Camshaft Position Sensor
- Clutch Switch
- Coolant Temperature Sensor/Switch (For Computer)
- Electronic Throttle Actuator Position Sensor
- Engine Speed Sensor
- Fuel Level Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Knock Sensor
- Manifold Pressure/Vacuum Sensor
- Power Steering Pressure Switch
- Vehicle Speed Sensor
- Variable Valve Timing Actuator
- Vehicle Speed Sensor
Service Precautions
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Scan Tool Testing and Procedures
- Scan Tool Testing
- Basic Setting (Function 04)
- Check Control Module Versions (Function 01)
- Check DTC Memory (Function 02)
- Code Control Module (Function 07)
- Ending Output (Function 06)
- Erasing DTC Memory (Function 05)
- Read Measuring Value Block (Function 08)
- Scan Tool Connecting and Initial Checks
- With Manufacturer's Scan Tool
- Output Diagnostic Test Mode (DTM)
- Scan Tool Testing
- Mode 6 Data
- Monitors, Trips, Drive Cycles and Readiness Codes
Locations
Diagrams
Technical Service Bulletins
- Emission Control Systems
- Fuel Delivery and Air Induction
- Fuel Pressure
- Fuel Pressure Release
- Idle Speed
- Accelerator Pedal
- Accelerator Pedal Position Sensor
- Air Cleaner Housing
- Air Flow Meter/Sensor
- Fuel
- Fuel Distributor
- Fuel Filter
- Fuel Injector
- Fuel Pressure Regulator
- Fuel Pump
- Fuel Return Line
- Fuel Supply Line
- Fuel Tank
- Fuel Tank Unit
- Main Relay (Computer/Fuel System)
- Relays and Modules - Fuel Delivery and Air Induction
- Sensors and Switches - Fuel Delivery and Air Induction
- Throttle Body
- Throttle Full Open Switch HVAC
- Turbocharger
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Technical Service Bulletins
- Ignition System
Locations
Diagrams
- Diagram Information and Instructions
- Electrical Diagrams
- 1.8L - Engine Motronic Multiport Fuel Injection (MFI)/ 132kW, code ATC/AWP & 165kW, code AMU
- From Model Year 2000
- Diagrams 02\1, 02/2 and 02/3
- Diagram 02\4 (Track 1-14)
- Diagram 02\5 (Track 15-28)
- Diagram 02\6 (Track 29-42)
- Diagram 02\7 (Track 43-56)
- Diagram 02\8 (Track 57-70)
- Diagram 02\9 (Track 71-84)
- Diagram 02\10 (Track 85-98)
- Diagram 02\11 (Track 99-112)
- Diagram 02\12 (Track 113-126)
- Diagram 02\13 (Track 127-140)
- Diagram 02\14 (Track 141-154)
- From Model Year 2002
- Diagrams 26\1 and 26/2
- Diagram 26\3 (Track 1-14)
- Diagram 26\4 (Track 15-28)
- Diagram 26\5 (Track 29-42)
- Diagram 26\6 (Track 43-56)
- Diagram 26\7 (Track 57-70)
- Diagram 26\8 (Track 71-84)
- Diagram 26\9 (Track 85-98)
- Diagram 26\10 (Track 99-112)
- Diagram 26\11 (Track 113-126)
- Diagram 26\12 (Track 127-140)
- Diagram 26\13 (Track 141-154)
- From Model Year 2003
- Diagrams 02\1, 02/2 and 02/3
- Diagram 02\4 (Track 1-14)
- Diagram 02\5 (Track 15-28)
- Diagram 02\6 (Track 29-42)
- Diagram 02\7 (Track 43-56)
- Diagram 02\8 (Track 57-70)
- Diagram 02\9 (Track 71-84)
- Diagram 02\10 (Track 85-98)
- Diagram 02\11 (Track 99-112)
- Diagram 02\12 (Track 113-126)
- Diagram 02\13 (Track 127-140)
- Diagram 02\14 (Track 141-154)
- Diagram 02\14 (Track 155-168)
- From Model Year 2000
- 3.2L - Engine Motronic Multiport Fuel Injection (MFI)/ 184KW, Codes Bhe, Bpf
- Diagrams 19/1, 19/2 and 19/3
- Diagram 19/4 (Tracks 1-14)
- Diagram 19/5 (Tracks 15-28)
- Diagram 19/6 (Tracks 29-42)
- Diagram 19/7 (Tracks 43-56)
- Diagram 19/8 (Tracks 57-70)
- Diagram 19/9 (Tracks 71-84)
- Diagram 19/10 (Tracks 85-98)
- Diagram 19/11 (Tracks 99-112)
- Diagram 19/12 (Tracks 113-126)
- Diagram 19/13 (Tracks 127-140)
- Diagram 19/14 (Tracks 141-154)
- Diagram 19/15 (Tracks 155-168)
- Diagram 19/16 (Tracks 169-182)
- Diagram 19/17 (Tracks 183-196)
- Diagram 19/18 (Tracks 197-210)
- Diagram 19/19 (Tracks 211-224)
- 1.8L - Engine Motronic Multiport Fuel Injection (MFI)/ 132kW, code ATC/AWP & 165kW, code AMU
- Vacuum and Vapor Hose Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Automatically Shifted Manual Transmission/Transaxle
- Clutch
- Differential Assembly
- Drive Axles, Bearings and Joints
- Flywheel
- Manual Transmission/Transaxle
- Differential
- Fill Plug
- Fluid - M/T
- Seals and Gaskets
- Shifter M/T
- Shift Linkage
- Application and ID
Description and Operation
Locations
Service and Repair
- General Repair Instructions
- Transmission, Removing
- Transmission, Installing
- Transmission, Transporting
- Disassembly and Assembling
- Assembly Overview
- Assembly Sequence
- Cover For Transmission Housing and 5TH Gear
- Input Shaft, Output Shaft, Differential and Selector Forks
- Selector Forks, Disassembling and Assembling
- Transmission Housing and Selector Mechanism
- Transmission Housing and Clutch Housing, Servicing
- Transmission Selector Mechanism, Disassembling and Assembling
- Overhaul Subassemblies
- Adjustment Shims Table
- Differential, Disassembling and Assembling
- Differential Adjustment Overview
- Differential, Adjusting
- Input Shaft, Disassembling and Assembling
- Input Shaft, Adjusting
- Measurements, Checking
- Output Shaft, Adjusting
- Output Shaft, Disassembling and Assembling
- Reverse Shaft, Disassembling and Assembling
Specifications
- Transfer Case
- Application and ID
Tools and Equipment
- VW/Audi ATF Adapter - AST Tool # ATF 103
- VW/Audi Drive Line Filler - AST Tool # ATF 1033 VW
- VW/Audi Drive Line Filler - AST Tool # ATF 1033-5 VW
- VW/Audi ATF Adapter - AST Tool # ATF 104
- VW/Audi ATF Adapter - AST Tool # ATF 105
- DSG ATF Adapter - AST Tool # ATF 16 DSG
- VW/Audi "CVT" ATF Adapter - AST Tool # ATF 17 CVT
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light Relay
- Acceleration/Deceleration Sensor
- Braking Sensor/Switch
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Lateral Accelerometer
- Steering Angle Sensor
- Wheel Speed Sensor
- Yaw Rate Sensor
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- CAN - Bus
- CAN - Bus, Function
- Electrical/Electronic Components and Component Locations
- General Notes
- On Board Diagnostic (OBD) Function
- On Board Diagnostic (OBD), Basic Principles
- On Board Diagnostic (OBD), Test Requirements
- Overview
- Required Technical Information
- Safety Measures and Basic Info. For Troubleshooting and Repair
- Scan Tool (ST) and Test Equipment Safety Precautions
- Scan Tool VAG1551/1552 or VAS5051 Connecting/Selecting Function
- Troubleshooting Using (OBD) Via Scan Tool VAG1551 or VAS5051
- Warning Light Functions Overview
- ABS/ESP ITT Mark 20
- Electrical/Electronic Components and Component Locations
- On Board Diagnostic (OBD) ABS/EDL/ASR/ESP ITT Mark 20 IE, Initiating
- On Board Diagnostic (OBD), Technical Data
- On Board Diagnostic (OBD), Test Requirements
- Safety Measures and Basic Info. For Troubleshooting and Repair
- Scan Tool VAG1551/1552 or VAS5051 Connecting/Selecting Function
- Selectable Functions, Overview
- System Malfunctions Indicated Via Warning Lamps, ABS/EDL/ASR/ESP ITT Mark 20 IE
- Precautions For System Checks During Test Drives
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Brake Light Disable Relay -J508- and Brake Recognition Switch -F83-, Checking
- Electrical Testing
- Scan Tool Testing and Procedures
- Initial Inspection and Diagnostic Overview
Locations
- ABS Hydraulic Pump -V64-
- Magnetic Coil For Brake Pressure (In Brake Booster) N247
- ABS Inlet Valve, LR -N134-
- ABS Inlet Valve, RF -N99-
- ABS Inlet Valve, RR -N133-
- ABS Outlet Valve, LR -N136-
- ABS Outlet Valve, RR -N135-
- ABS Outlet Valve, RF -N100-
- ABS Inlet Valve, LF -N101-
- ABS Outlet Valve, LF -N102-
- ABS Control Module (W/Edl) -J104- (1.8L Engine)
- ABS Control Module (W/Edl) -J104- (3.2L Engine)
- Component Locations Control Modules Overview
- Overview
- System Components on Front Axle
- System Components on Rear Axle
Service and Repair
Diagrams
- Diagram Information and Instructions
- Electrical Diagrams
- Anti-Lock Brake System (ABS) with Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC)
- Anti-Lock Brake System (ABS) MK20 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC) and (ESP)
- Anti-Lock Brake System (ABS) MK20 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR -ASC) and (ESP) Retrofit
- Anti-Lock Brake System (ABS) MK60 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC) and (ESP)
Specifications
Technical Service Bulletins
- Brake Bleeding
- Brake Pedal Assy
- Disc Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Testing and Inspection
Locations
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
- Fuse
- Fuse Block
- Grounding Point
- Multiple Junction Connector
- Power Distribution Module
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Service Precautions
Description and Operation
Locations
- Component Locations
- Connector Locations
- 2-Pin Connector, Yellow -T2S-
- 3-Pin Connector -T3E-
- 3-Pin Connector -T3H-
- 3-Pin Connector -T3I-
- 3-Pin Connector, Black -T3B-
- 3-Pin Connector, Brown -T3C-
- 3-Pin Connector, Gray -T3D-
- 4-Pin Connector -T4-
- 4-Pin Connector -T4G-
- 5-Pin Connector, Yellow -T5A-
- 5-Pin Connector, Yellow -T5C -
- 6-Pin Connector -T6F-
- 6-Pin Connector -T6G-
- 6-Pin Connector, Brown -T6M-
- 8-Pin Connector -T8D-
- 8-Pin Connector -T8E-
- 10-Pin Connector, Black -T10E-
- 10-Pin Connector, Black -T10I-
- 10-Pin Connector, Blue -T10G-
- 10-Pin Connector, Blue -T10W-
- 10-Pin Connector, Blue -T10Z-
- 10-Pin Connector, Brown -T10D-
- 10-Pin Connector, Brown -T10F-
- 10-Pin Connector, Green -T10A-
- 10-Pin Connector, Green -T10Q-
- 10-Pin Connector, Green -T10R-
- 10-Pin Connector, Orange -T10X-
- 10-Pin Connector, Red -T10L-
- 10-Pin Connector, Red -T10M-
- Ground Locations
Service and Repair
Technical Service Bulletins
- Power and Ground Distribution
- Fuse
- Fuse Block
- Grounding Point
- Multiple Junction Connector
- Power Distribution Module
- Relays and Modules - Power and Ground Distribution
- Relay Box
- Wiring Harness
Service Precautions
Description and Operation
Locations
- Component Locations
- Connector Locations
- 2-Pin Connector, Yellow -T2S-
- 3-Pin Connector -T3E-
- 3-Pin Connector -T3H-
- 3-Pin Connector -T3I-
- 3-Pin Connector, Black -T3B-
- 3-Pin Connector, Brown -T3C-
- 3-Pin Connector, Gray -T3D-
- 4-Pin Connector -T4-
- 4-Pin Connector -T4G-
- 5-Pin Connector, Yellow -T5A-
- 5-Pin Connector, Yellow -T5C -
- 6-Pin Connector -T6F-
- 6-Pin Connector -T6G-
- 6-Pin Connector, Brown -T6M-
- 8-Pin Connector -T8D-
- 8-Pin Connector -T8E-
- 10-Pin Connector, Black -T10E-
- 10-Pin Connector, Black -T10I-
- 10-Pin Connector, Blue -T10G-
- 10-Pin Connector, Blue -T10W-
- 10-Pin Connector, Blue -T10Z-
- 10-Pin Connector, Brown -T10D-
- 10-Pin Connector, Brown -T10F-
- 10-Pin Connector, Green -T10A-
- 10-Pin Connector, Green -T10Q-
- 10-Pin Connector, Green -T10R-
- 10-Pin Connector, Orange -T10X-
- 10-Pin Connector, Red -T10L-
- 10-Pin Connector, Red -T10M-
- Ground Locations
Service and Repair
Technical Service Bulletins
- Steering and Suspension
- Alignment
- Sensors and Switches - Steering and Suspension
- Steering
- Suspension
- Wheels and Tires
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Air Door
- Air Duct
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Blower Motor
- Cabin Air Filter / Purifier
- Cabin Temperature Sensor / Switch
- Compressor HVAC
- Condenser HVAC
- Control Assembly
- Control Module HVAC
- Coupler HVAC
- Discharge Air Temperature Sensor / Switch
- Evaporator Case
- Evaporator Core
- Evaporator Drain Tube
- Expansion Valve
- Heater Core
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Solar Sensor
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Basic Setting (Function 04)
- Measuring Value Blocks (Function 08)
- Reading
- Evaluating Measured Value Blocks
- Evaluating Display Group 001
- Evaluating Display Group 002
- Evaluating Display Group 003
- Evaluating Display Group 004
- Evaluating Display Group 005
- Evaluating Display Group 006
- Evaluating Display Group 007
- Evaluating Display Group 008
- Evaluating Display Group 009
- Evaluating Display Group 010
- Evaluating Display Group 011
- Output Diagnostic Test Mode (DTM) (Function 03)
- Selectable Functions When Using VAG1551/1552 or VAS5051
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
Tools and Equipment
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Harness
Service Precautions
Locations
Service and Repair
- Component Locations, Overview
- Drivers Side Airbag Unit, Removing and Installing
- Passenger Side Airbag, Removing and Installing
- Side Airbag, Removing and Installing
- Side Airbag Connector, Disconnecting
- Wiring For Side-Airbag, Disconnecting From Seat Pan
- Side-Airbag Wiring, Routing Along Seat Frame
- Clip Position At Backrest Frame
- Protective Tube, Installing on Side Airbag Cable
- Driver's Airbag Unit, Removing and Installing
- Passenger's Airbag, Removing and Installing
- Key Switch For Passenger's Airbag, Removing and Installing
Technical Service Bulletins
- Air Bag Control Module
- Clockspring Assembly / Spiral Cable
- Impact Sensor
- Side Air Bag
Service Precautions
Testing and Inspection
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Child Seat
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
- Sensors and Switches - Restraints and Safety Systems
Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Alarm Module
- Hood Sensor/Switch (For Alarm)
- Keyless Entry
- Lock Cylinder Switch
- Ultrasonic Sensor
Service Precautions
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Scan Tool Testing and Procedures
- Programming and Relearning
Locations
Service and Repair
Diagrams
- Diagram Information and Instructions
- Electrical Diagrams
- Central Locking System/Anti Theft System/Ultra-Sound Interior Monitor (Coupe)
- Central Locking System/Anti Theft Alarm System/Radar Interior Monitor (Roadster)
- From Model Year 2000
- Diagrams 12\001
- Diagram 12\002 (Track 1-14)
- Diagram 12\003 (Track 15-28)
- Diagram 12\004 (Track 29-42)
- Diagram 12\005 (Track 43-56)
- Diagram 12\006 (Track 57-70)
- Diagram 12\007 (Track 71-84)
- Diagram 12\008 (Track 85-98)
- Diagram 12\009 (Track 99-112)
- Diagram 12\010 (Track 113-126)
- Diagram 12\011 (Track 127-140)
- Diagram 12\012 (Track 141-154)
- From Model Year 2002
- Diagrams 30\001
- Diagram 30\002 (Track 1-14)
- Diagram 30\003 (Track 15-28)
- Diagram 30\004 (Track 29-42)
- Diagram 30\005 (Track 43-56)
- Diagram 30\006 (Track 57-70)
- Diagram 30\007 (Track 71-84)
- Diagram 30\008 (Track 85-98)
- Diagram 30\009 (Track 99-112)
- Diagram 30\010 (Track 113-126)
- Diagram 30\011 (Track 127-140)
- Diagram 30\012 (Track 141-154)
- From Model Year 2004
- Diagrams 13\01 and 13\02
- Diagram 13\03 (Track 1-14)
- Diagram 13\04 (Track 15-28)
- Diagram 13\05 (Track 29-42)
- Diagram 13\06 (Track 43-56)
- Diagram 13\07 (Track 57-70)
- Diagram 13\08 (Track 71-84)
- Diagram 13\09 (Track 85-98)
- Diagram 13\10 (Track 99-112)
- Diagram 13\11 (Tracks 113-126)
- Diagram 13\12 (Tracks 127-140)
- Diagram 13\13 (Tracks 141-154)
- From Model Year 2000
Technical Service Bulletins
- Cellular Phone
- Garage Door Opener Transmitter
- Navigation System
- Radio, Stereo, and Compact Disc
- Amplifier
- Compact Disc Player (CD)
- Radio/Stereo
- Speaker
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Programming and Relearning
Locations
Diagrams
- Diagram Information and Instructions
- Connector Views
- Electrical Diagrams
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
Locations
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Bumper
- Doors, Hood and Trunk
- Doors
- Fuel Door
- Hood
- Trunk / Liftgate
- Power Trunk / Liftgate Lock Actuator
- Power Trunk / Liftgate Lock Switch
- Trunk / Liftgate Hinge
- Trunk / Liftgate Interior Trim Panel
- Trunk / Liftgate Latch
- Trunk / Liftgate Latch Release Cable
- Trunk / Liftgate Lock Cylinder
- Trunk / Liftgate Shock / Support
- Trunk / Liftgate Switch
- Trunk / Liftgate Weatherstrip
Adjustments
Service and Repair
Technical Service Bulletins
- Exterior Moulding / Trim
- Fender
- Frame
- Grille
- Interior Moulding / Trim
- Ash Tray
- Carpet
- Console
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Locations
Service and Repair
- Mounting Block Central Tube (Coupe) Removing and Installing
- Switch Console, Removing
- "Side Window" Defroster Vent, Removing
- Radio Flap, Removing
- Instrument Panel End Trim (Left), Removing
- Component Locations, Overview
- Instrument Panel End Trim (Right), Removing
- Instrument Panel, Removing
- Instrument Panel, Servicing
- Instrument Panel Central Tube, Removing & Installing
- Removing and Installing Instrument Panel Vent
- Switches In Instrument Panel, Removing and Installing
- Instrument Panel Components
Technical Service Bulletins
- Drink Holders
- Foot Rest
- Glove Compartment
- Headliner
- Passenger Assist Handle
- Scuff Plate
- Sun Visor
- Trim Panel
- Utility Storage Compartment
Service and Repair
Technical Service Bulletins
- Locks
- Door Locks
- Keyless Entry
- Power Locks
- Door Lock Cylinder Switch
- Power Door Lock Actuator
- Power Door Lock Switch
Testing and Inspection
Tools and Equipment
- Trunk / Liftgate Lock Cylinder
Technical Service Bulletins
- Mirrors
- Power Mirror Switch
Testing and Inspection
Locations
Service and Repair
- Procedures
- Removal and Replacement
- Rearview Mirror, Removing, Installing And Assembly Overview
- Electrical Mirror Adjuster Unit, Replacing
- Mirror Base, Removing, Installing and Assembly Overview
- Rearview Mirror, (Automatic Day/Night Mirror, Rearview Mirror With Compass) Removing
- Exterior Mirror Housing, Replacing
- Mirror Base Cover, Removing and Installing
- Interior Rear-View Mirror With Rigid Support, Removing and Installing
Diagrams
Tools and Equipment
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Seats
- Child Seat
- Seat Temperature Element
Service Precautions
Adjustments
Service and Repair
- Procedures
- Removal and Replacement
- Front Seats
- Trim Cover For Front Seat Rail, Removing
- Seat, Removing and Installing
- Side Airbag Connector, Disconnecting
- Front Seat Backrest, Removing and Installing
- Spring Trim, Removing
- Removing and Installing Seat Cushion
- Seat Height Adjustment Handle, Removing
- Seat Frame, Removing
- Tubular Support, Removing
- Front Left/Right Adapter, Removing
- Seat Side Trim, Removing
- Adjuster Knob and Release Handle, Removing
- Trim For Side Fittings, Removing
- Seat Height Adjustment Unit, Removing
- Bowden Cable, Removing
- Connector Holder and Mounting Plate, Removing
- Seat Rail, Removing
- Removing Operating Rod
- Gas-Filled Strut, Removing
- Side Trim, Removing
- Backrest Cover Panel, Removing
- Rear Seats
- Front Seat Covers and Paddings
- Rear Seat Covers and Paddings
- Front Seats
Technical Service Bulletins
- Sensors and Switches - Body and Frame
- Sound Proofing / Insulation
- Splash Guard
- Spoilers, Flaps, and Air Dams
- Strut / Shock Tower
- Weatherstrip
Service Precautions
- Air Conditioning
- Airbag System
- Battery, Welding Procedures
- Bolts
- Contact Corrosion
- Contact Corrosion Protection
- Disposal Information
- Electronic Control Modules
- Fuel Tank or Fuel Lines
- Paint
- Paint, Glass, Upholstery, Trim
- Removing Components
- Safety Precautions
- Seat Belts, Inspecting
- Seats With Side Airbags, Removing
- Separating Work, Straightening Work and/or Dent Removal on Vehicles With Airbags
- Strengthened Steel Body Panels
- Threads
- Working on Vehicles With Belt Tensioners
- Working With Aluminum
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- ABS Light Relay
- Cigarette Lighter
- Compass
- Dashboard / Instrument Panel
- Air Bag(s) Arming and Disarming
Locations
Service and Repair
- Mounting Block Central Tube (Coupe) Removing and Installing
- Switch Console, Removing
- "Side Window" Defroster Vent, Removing
- Radio Flap, Removing
- Instrument Panel End Trim (Left), Removing
- Component Locations, Overview
- Instrument Panel End Trim (Right), Removing
- Instrument Panel, Removing
- Instrument Panel, Servicing
- Instrument Panel Central Tube, Removing & Installing
- Removing and Installing Instrument Panel Vent
- Switches In Instrument Panel, Removing and Installing
- Instrument Panel Components
Technical Service Bulletins
- Fuel Distance/Mileage Module
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Air Bag(s) Arming and Disarming
- Instrument Panel Control Module
Service Precautions
Description and Operation
Testing and Inspection
- Code Control Module (Scan Tool Function 07)
- Instrument Cluster (OBD) From VIN 8N_040001 and/or Software Versions D26 & D03
- Adaptation (Function 10)
- General
- Service Interval Display (SID), Resetting After Service
- Fuel Consumption Display, Adapting
- Language Versions For Multi-Function Display, Adapting
- Odometer, Adaptation
- Fuel Level Sender, Adaptation
- Engine Speed Threshold, Adaptation
- SID: Distance Until Next Service (Adaptation, Cluster Replaced)
- SID: Time Until Next Service (Adaptation, Cluster Replaced)
- SID: Minimum Distance, Adaptation
- SID: Maximum Distance, Adaptation
- SID: Maximum Time Interval, Adaptation
- Oil Grade, Adaptation
- Total Consumption, Adaptation
- Powertrain CAN-Bus, Adaptation
- Information CAN-Bus, Adaptation
- Replacement Instrument Cluster Input Values, Adapting
- Adaptation (Function 10)
- Instrument Cluster (OBD) Through VIN 8N_040000 & Software Version D24
- Adaptation (Function 10)
- General
- Service Interval Display (SID), Resetting After Service
- Fuel Consumption Display, Adapting
- Language Versions For Multi-Function Display, Adapting
- Odometer, Adaptation
- SID: Distance Until Next Service (After Cluster Replacement)
- SID: Time Until Next Service (After Cluster Replacement)
- Fuel Level Sender, Adaptation
- Replacement Instrument Cluster Input Values, Adapting
- Adaptation (Function 10)
Locations
Service and Repair
Technical Service Bulletins
- Maintenance Required Lamp/Indicator
- Malfunction Indicator Lamp
- Oil Pressure Sender
- Outside Temperature Display
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Temperature Sensor (Gauge)
- Tire Monitoring System
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Programming and Relearning
Service and Repair
Diagrams
Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Center Mounted Brake Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dome Lamp
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Headlamp Bulb
- Headlamp Alignment Actuator
- Headlamp Alignment Control Module
- Headlamp Alignment Sensor
- Headlamp Control Module
- Headlamp Dimmer Switch
- Headlamp Igniter Module
- Headlamp Lens
- Headlamp Switch
Service Precautions
Description and Operation
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Scan Tool Testing and Procedures
- Initiating & Checking Control Module Versions
- Basic Setting (Function 04)
- Control Module Versions, Checking (Function 01)
- End Output (Function 06)
- Measuring Value Blocks (Function 08)
- Output Diagnostic Test Mode (DTM) (Function 03)
- Vehicle Diagnostic, Testing and Information System VAS5051 or VAG1551 Scan Tool, Connecting and Selecting Functions
Adjustments
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Horn
- Lamp Control Module
- License Plate Lamp
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Trunk Lamp
- Turn Signals
- Vanity Lamp
Locations
Service and Repair
Technical Service Bulletins
- Windows and Glass
- Rear Defogger
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Windshield
- Wiper and Washer Systems
- Headlamp Washer Reservoir
- Headlamp Washer Spray Nozzle
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Washer Fluid Level Switch
- Windshield Washer Relay
- Windshield Washer Reservoir
- Windshield Washer Spray Nozzle
- Wiper Arm
- Wiper Blade
- Wiper Motor Linkage
- Wiper Relay
- Wiper Switch
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Service Precautions
Locations
- Component Locations
- Locations of Control Modules
- A - Z Component List
- Modules
- ABS Control Module (w/EDL) -J104-
- Airbag Control Module -J234-
- All-Wheel Drive Control Module -J492-
- Central Locking Control Module -J429-
- Coolant Fan Control (FC) Control Module -J293-
- Fresh Air Blower Control Module -J126-
- Headlight Beam Adjusting Control Module -J431-
- High-Intensity Gas Discharge Lamp Control Module -J344-
- High-Intensity Gas Discharge Lamp Control Module-J343-
- Motronic Engine Control Module (ECM) -J220-
- Power Window Control Module, LF -J295-
- Power Window Control Module, RF -J296-
- Throttle Valve Control Module -J338-
- Motors
- Air Flow Flap Motor -V71-
- Central Air Flap Motor -V70-
- Central Locking (Safe) Driver Door Motor -V161-
- Central Locking (Safe) Passenger Door Motor -V162-
- Driver's Door Central Locking System Motor -V56-
- Footwell/Defroster Flap Motor -V85-
- Fresh Air Blower -V2-
- Fuel Tank Lid Unlock Motor -V155-
- Passenger's Door Central Locking System Motor -V57-
- Remote Unlock Rear Lid Motor -V151-
- Secondary Air Injection (AIR) Pump Motor -V101-
- Window Motor, Left -V14-
- Window Motor, Right -V15-
- Pumps
- Sensors
- ABS Wheel Speed Sensor, LF -G47-
- ABS Wheel Speed Sensor, LR -G46-
- ABS Wheel Speed Sensor, RF -G45-
- ABS Wheel Speed Sensor, RR -G44-
- Angle Sensor 1, Throttle Drive (Power Accel. Actuation) -G187-
- Angle Sensor 2, Throttle Drive (Power Accel. Actuation) -G188-
- Back Pressure Flap Motor Position Sensor -G113-
- Camshaft Position (CMP) Sensor 2 -G163-
- Central Flap Motor Position Sensor -G112-
- Crash Sensor For Side Airbag, Driver's Side -G179-
- Crash Sensor For Side Airbag, Passenger Side -G180-
- Engine Coolant Temperature (ECT) Sensor -G2-
- Engine Coolant Temperature (ECT) Sensor -G62-
- Engine Speed (RPM) Sensor -G28-
- Footwell/Defrost Flap Motor Position Sensor -G114-
- Fresh Air Intake Duct Temperature Sensor -G89-
- Fuel Level Sensor -G-
- Heated Oxygen Sensor (HO2S) -G39-
- High Pressure Sensor -G65-
- Hydraulic Temperature Sensor -G271-
- Intake Air Temperature (IAT) Sensor -G42-
- Knock Sensor (KS) 1 -G61-
- Knock Sensor (KS) 2 -G66-
- Level Control System Sensor (All-Wheel Drive), LR -G76-
- Level Control System Sensor (Front-Wheel Drive), LR -G76-
- Level Control System Sensor, LF -G78-
- Longitudinal Acceleration Sensor -G251-
- Manifold Absolute Pressure (MAP) Sensor -G71-
- Mass Air Flow (MAF) Sensor -G70-
- Outside Air Temperature Sensor -G17-
- Oxygen Sensor (O2S) Behind Three Way Cat. (TWC) -G130-
- Sender -2- For Accelerator Pedal Position -G185-
- Sender For Outlet Temperature Floor Outlet -G192-
- Speedometer Vehicle Speed Sensor (VSS) -G22-
- Sunlight Photo Sensor -G107-
- Temperature Regulator Flap Motor Position Sensor -G92-
- Throttle Position (TP) Sensor -G79-
- Ultra-Sound Sensor For Anti-Theft Warning -G209-
- Switches
- A/C Pressure Switch -F129-
- Adjusting Element For Central Locking (Safe), L Door -F243-
- Adjusting Element For Central Locking (Safe), R Door -F244-
- Airbag Spiral Spring/Return Spring With Slip Ring -F138-
- Back-Up Light Switch -F4-
- Brake Light Switch -F-
- Central Locking System Activator/Switch, LF -F131-
- Central Locking System Activator/Switch, RF -F133-
- Clutch Pedal Position (CPP) Switch -F194-
- Clutch Vacuum Vent Valve Switch -F36-
- Contact Switch For Lock Cylinder Driver Side -F241-
- Contact Switch For Lock Cylinder Passenger Side -F242-
- Coolant Fan Control (FC) Thermal Switch -F18-
- Coolant Fan Control (FC) Thermal Switch -F54-
- Door Contact Switch - Driver's Side -F2-
- Door Contact Switch - Passenger Side -F3-
- Engine Coolant Level (ECL) Warning Switch -F66-
- Engine Coolant Temperature (ECT) Warning Switch -F14-
- Hood Alarm Switch -F120-
- Oil Pressure Switch -F1-
- Parking Brake Warning Light Switch -F9-
- Power Steering Pressure (PSP) Switch -F88-
- Vacuum Vent Valve Brake Switch -F47-
- Valves
- ABS Inlet Valve, LF -N101-
- ABS Inlet Valve, LR -N134-
- ABS Inlet Valve, RF -N99-
- ABS Inlet Valve, RR -N133-
- ABS Outlet Valve, LF -N102-
- ABS Outlet Valve, LR -N136-
- ABS Outlet Valve, RF -N100-
- ABS Outlet Valve, RR -N135-
- Differential Lock Valve 1 -N125-
- Differential Lock Valve 2 -N126-
- EVAP Canister Purge Regulator Valve -N80-
- Recirculating Valve For Turbocharger -N249-
- Secondary Air Injection (AIR) Solenoid Valve -N112-
- Wastegate Bypass Regulator Valve -N75-
- Miscellaneous
- Alarm Horn -H8-
- Amplifier -R12-
- CD Changer Unit -R41-
- Fresh Air Blower Series Resistance With Fuse -N24-
- Generator (GEN) -C-
- Ground Strap -2-
- Heater For Lambda-Probe 1 -Z29-
- Igniter For Side Airbag Driver's Side -N199-
- Igniter For Side Airbag Passenger Side -N200-
- Ignition Coil -N-
- Ignition Coil 2 -N128-
- Ignition Coil 3 -N158-
- Ignition Coil 4 -N163-
- Oxygen Sensor (O2S) Heater -Z19-
- Rear Window Defogger With Window Antenna -Z24-
- Seat Belt Tensioner Igniter, Left -N153-
- Seat Belt Tensioner Igniter, Right -N154-
- Telephone Microphone -R38-
- Telephone Transceiver -R36-
- Throttle Drive (Power Accelerator Actuation) -G186-
- Voltage Regulator (VR) -C1-
- Relays
- Modules
- Connector Locations
- 2-Pin Connector, Yellow -T2s-
- 3-Pin Connector -T3e-
- 3-Pin Connector -T3h-
- 3-Pin Connector -T3i-
- 3-Pin Connector, Black -T3b-
- 3-Pin Connector, Brown -T3c-
- 3-Pin Connector, Gray -T3d-
- 4-Pin Connector -T4-
- 4-Pin Connector -T4g-
- 5-Pin Connector, Yellow -T5a-
- 5-Pin Connector, Yellow -T5c -
- 6-Pin Connector -T6f-
- 6-Pin Connector -T6g-
- 6-Pin Connector, Brown -T6m-
- 8-Pin Connector -T8d-
- 8-Pin Connector -T8e-
- 10-Pin Connector, Black -T10e-
- 10-Pin Connector, Black -T10i-
- 10-Pin Connector, Blue -T10g-
- 10-Pin Connector, Blue -T10w-
- 10-Pin Connector, Blue -T10z-
- 10-Pin Connector, Brown -T10d-
- 10-Pin Connector, Brown -T10f-
- 10-Pin Connector, Green -T10a-
- 10-Pin Connector, Green -T10q-
- 10-Pin Connector, Green -T10r-
- 10-Pin Connector, Orange -T10x-
- 10-Pin Connector, Red -T10l-
- 10-Pin Connector, Red -T10m-
- Fuse and Fusible Link Locations
- Ground Locations
- Component Locations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Connector Views
- Electrical Diagrams
- Standard Equipment, From 2000
- Diagrams 1/1 and 1/2
- Diagram 1/3 (Tracks 1-14)
- Diagram 1/4 (Tracks 15-28)
- Diagram 1/5 (Tracks 29-42)
- Diagram 1/6 (Tracks 43-56)
- Diagram 1/7 (Tracks 57-70)
- Diagram 1/8 (Tracks 71-84)
- Diagram 1/9 (Tracks 85-98)
- Diagram 1/10 (Tracks 99-112)
- Diagram 1/11 (Tracks 113-126)
- Diagram 1/12 (Tracks 127-140)
- Diagram 1/13 (Tracks 141-154)
- Diagram 1/14 (Tracks 155-168)
- Diagram 1/15 (Tracks 169-182)
- Diagram 1/16 (Tracks 183-196)
- Diagram 1/17 (Tracks 197-210)
- Diagram 1/18 (Tracks 211-224)
- Diagram 1/19 (Tracks 225-238)
- Diagram 1/20 (Tracks 239-252)
- Diagram 1/21 (Tracks 253-266)
- Diagram 1/22 (Tracks 267-280)
- Diagram 1/23 (Tracks 281-294)
- Diagram 1/24 (Tracks 295-308)
- Diagram 1/25 (Tracks 309-322)
- Diagram 1/26 (Tracks 323-336)
- Diagram 1/27 (Tracks 337-350)
- Diagram 1/28 (Tracks 351-364)
- Standard Equipment, From 2002
- Diagrams 25/1 and 25/2
- Diagram 25/3 (Tracks 1-14)
- Diagram 25/4 (Tracks 15-28)
- Diagram 25/5 (Tracks 29-42)
- Diagram 25/6 (Tracks 43-56)
- Diagram 25/7 (Tracks 57-70)
- Diagram 25/8 (Tracks 71-84)
- Diagram 25/9 (Tracks 85-98)
- Diagram 25/10 (Tracks 99-112)
- Diagram 25/11 (Tracks 113-126)
- Diagram 25/12 (Tracks 127-140)
- Diagram 25/13 (Tracks 141-154)
- Diagram 25/14 (Tracks 155-168)
- Diagram 25/15 (Tracks 169-182)
- Diagram 25/16 (Tracks 183-196)
- Diagram 25/17 (Tracks 197-210)
- Diagram 25/18 (Tracks 211-224)
- Diagram 25/19 (Tracks 225-238)
- Diagram 25/20 (Tracks 239-252)
- Diagram 25/21 (Tracks 253-266)
- Diagram 25/22 (Tracks 267-280)
- Diagram 25/23 (Tracks 281-294)
- Diagram 25/24 (Tracks 295-308)
- Diagram 25/25 (Tracks 309-322)
- Diagram 25/26 (Tracks 323-336)
- Diagram 25/27 (Tracks 337-350)
- Diagram 25/28 (Tracks 351-364)
- Standard Equipment, From 2003
- Diagrams 1/1, 1/2 and 1/3
- Diagram 1/4 (Tracks 1-14)
- Diagram 1/5 (Tracks 15-28)
- Diagram 1/6 (Tracks 29-42)
- Diagram 1/7 (Tracks 43-56)
- Diagram 1/8 (Tracks 57-70)
- Diagram 1/9 (Tracks 71-84)
- Diagram 1/10 (Tracks 85-98)
- Diagram 1/11 (Tracks 99-112)
- Diagram 1/12 (Tracks 113-126)
- Diagram 1/13 (Tracks 127-140)
- Diagram 1/14 (Tracks 141-154)
- Diagram 1/15 (Tracks 155-168)
- Diagram 1/16 (Tracks 169-182)
- Diagram 1/17 (Tracks 183-196)
- Diagram 1/18 (Tracks 197-210)
- Diagram 1/19 (Tracks 211-224)
- Diagram 1/20 (Tracks 225-238)
- Diagram 1/21 (Tracks 239-252)
- Diagram 1/22 (Tracks 253-266)
- Diagram 1/23 (Tracks 267-280)
- Diagram 1/24 (Tracks 281-294)
- Diagram 1/25 (Tracks 295-308)
- Diagram 1/26 (Tracks 309-322)
- Diagram 1/27 (Tracks 323-336)
- Diagram 1/28 (Tracks 337-350)
- Diagram 1/29 (Tracks 351-364)
- Air Bag Systems
- Antilock Brakes / Traction Control Systems
- Anti-Lock Brake System (ABS) with Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC)
- Anti-Lock Brake System (ABS) MK20 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC) and (ESP)
- Anti-Lock Brake System (ABS) MK20 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR -ASC) and (ESP) Retrofit
- Anti-Lock Brake System (ABS) MK60 With Electronic Differential Lock (EDL) , Anti-Slip Regulation (ASR - ASC) and (ESP)
- Antitheft and Alarm Systems
- Central Locking System/Anti Theft System/Ultra-Sound Interior Monitor (Coupe)
- Central Locking System/Anti Theft Alarm System/Radar Interior Monitor (Roadster)
- From Model Year 2000
- Diagrams 12\001
- Diagram 12\002 (Track 1-14)
- Diagram 12\003 (Track 15-28)
- Diagram 12\004 (Track 29-42)
- Diagram 12\005 (Track 43-56)
- Diagram 12\006 (Track 57-70)
- Diagram 12\007 (Track 71-84)
- Diagram 12\008 (Track 85-98)
- Diagram 12\009 (Track 99-112)
- Diagram 12\010 (Track 113-126)
- Diagram 12\011 (Track 127-140)
- Diagram 12\012 (Track 141-154)
- From Model Year 2002
- Diagrams 30\001
- Diagram 30\002 (Track 1-14)
- Diagram 30\003 (Track 15-28)
- Diagram 30\004 (Track 29-42)
- Diagram 30\005 (Track 43-56)
- Diagram 30\006 (Track 57-70)
- Diagram 30\007 (Track 71-84)
- Diagram 30\008 (Track 85-98)
- Diagram 30\009 (Track 99-112)
- Diagram 30\010 (Track 113-126)
- Diagram 30\011 (Track 127-140)
- Diagram 30\012 (Track 141-154)
- From Model Year 2004
- Diagrams 13\01 and 13\02
- Diagram 13\03 (Track 1-14)
- Diagram 13\04 (Track 15-28)
- Diagram 13\05 (Track 29-42)
- Diagram 13\06 (Track 43-56)
- Diagram 13\07 (Track 57-70)
- Diagram 13\08 (Track 71-84)
- Diagram 13\09 (Track 85-98)
- Diagram 13\10 (Track 99-112)
- Diagram 13\11 (Tracks 113-126)
- Diagram 13\12 (Tracks 127-140)
- Diagram 13\13 (Tracks 141-154)
- From Model Year 2000
- Automatic Transmission/Transaxle
- Automatically Shifted Manual Transmission/Transaxle
- Cellular Phone
- Daytime Running Lamp
- Differential Clutch
- Fog/Driving Lamp
- Garage Door Opener Transmitter
- Headlamp
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Mirrors
- Navigation System
- Powertrain Management
- System Diagram
- 1.8L - Engine Motronic Multiport Fuel Injection (MFI)/ 132kW, code ATC/AWP & 165kW, code AMU
- From Model Year 2000
- Diagrams 02\1, 02/2 and 02/3
- Diagram 02\4 (Track 1-14)
- Diagram 02\5 (Track 15-28)
- Diagram 02\6 (Track 29-42)
- Diagram 02\7 (Track 43-56)
- Diagram 02\8 (Track 57-70)
- Diagram 02\9 (Track 71-84)
- Diagram 02\10 (Track 85-98)
- Diagram 02\11 (Track 99-112)
- Diagram 02\12 (Track 113-126)
- Diagram 02\13 (Track 127-140)
- Diagram 02\14 (Track 141-154)
- From Model Year 2002
- Diagrams 26\1 and 26/2
- Diagram 26\3 (Track 1-14)
- Diagram 26\4 (Track 15-28)
- Diagram 26\5 (Track 29-42)
- Diagram 26\6 (Track 43-56)
- Diagram 26\7 (Track 57-70)
- Diagram 26\8 (Track 71-84)
- Diagram 26\9 (Track 85-98)
- Diagram 26\10 (Track 99-112)
- Diagram 26\11 (Track 113-126)
- Diagram 26\12 (Track 127-140)
- Diagram 26\13 (Track 141-154)
- From Model Year 2003
- Diagrams 02\1, 02/2 and 02/3
- Diagram 02\4 (Track 1-14)
- Diagram 02\5 (Track 15-28)
- Diagram 02\6 (Track 29-42)
- Diagram 02\7 (Track 43-56)
- Diagram 02\8 (Track 57-70)
- Diagram 02\9 (Track 71-84)
- Diagram 02\10 (Track 85-98)
- Diagram 02\11 (Track 99-112)
- Diagram 02\12 (Track 113-126)
- Diagram 02\13 (Track 127-140)
- Diagram 02\14 (Track 141-154)
- Diagram 02\14 (Track 155-168)
- From Model Year 2000
- 3.2L - Engine Motronic Multiport Fuel Injection (MFI)/ 184KW, Codes Bhe, Bpf
- Diagrams 19/1, 19/2 and 19/3
- Diagram 19/4 (Tracks 1-14)
- Diagram 19/5 (Tracks 15-28)
- Diagram 19/6 (Tracks 29-42)
- Diagram 19/7 (Tracks 43-56)
- Diagram 19/8 (Tracks 57-70)
- Diagram 19/9 (Tracks 71-84)
- Diagram 19/10 (Tracks 85-98)
- Diagram 19/11 (Tracks 99-112)
- Diagram 19/12 (Tracks 113-126)
- Diagram 19/13 (Tracks 127-140)
- Diagram 19/14 (Tracks 141-154)
- Diagram 19/15 (Tracks 155-168)
- Diagram 19/16 (Tracks 169-182)
- Diagram 19/17 (Tracks 183-196)
- Diagram 19/18 (Tracks 197-210)
- Diagram 19/19 (Tracks 211-224)
- 1.8L - Engine Motronic Multiport Fuel Injection (MFI)/ 132kW, code ATC/AWP & 165kW, code AMU
- Computers and Control Systems
- System Diagram
- Radio, Stereo, and Compact Disc
- Steering Wheel
- Windows
- Wiper and Washer Systems
- Standard Equipment, From 2000
- Vacuum and Vapor Hose Diagrams
- Components
- Modules
- ABS Control Module (w/EDL) -J104-
- Airbag Control Module -J234-
- All-Wheel Drive Control Module -J492-
- Central Locking Control Module -J429-
- Coolant Fan Control (FC) Control Module -J293-
- Fresh Air Blower Control Module -J126-
- Headlight Beam Adjusting Control Module -J431-
- High-Intensity Gas Discharge Lamp Control Module -J344-
- High-Intensity Gas Discharge Lamp Control Module-J343-
- Motronic Engine Control Module (ECM) -J220-
- Power Window Control Module, LF -J295-
- Power Window Control Module, RF -J296-
- Throttle Valve Control Module -J338-
- Motors
- Air Flow Flap Motor -V71-
- Central Air Flap Motor -V70-
- Central Locking (Safe) Driver Door Motor -V161-
- Central Locking (Safe) Passenger Door Motor -V162-
- Driver's Door Central Locking System Motor -V56-
- Footwell/Defroster Flap Motor -V85-
- Fresh Air Blower -V2-
- Fuel Tank Lid Unlock Motor -V155-
- Passenger's Door Central Locking System Motor -V57-
- Remote Unlock Rear Lid Motor -V151-
- Secondary Air Injection (AIR) Pump Motor -V101-
- Window Motor, Left -V14-
- Window Motor, Right -V15-
- Pumps
- Sensors
- ABS Wheel Speed Sensor, LF -G47-
- ABS Wheel Speed Sensor, LR -G46-
- ABS Wheel Speed Sensor, RF -G45-
- ABS Wheel Speed Sensor, RR -G44-
- Angle Sensor 1, Throttle Drive (Power Accel. Actuation) -G187-
- Angle Sensor 2, Throttle Drive (Power Accel. Actuation) -G188-
- Back Pressure Flap Motor Position Sensor -G113-
- Camshaft Position (CMP) Sensor 2 -G163-
- Central Flap Motor Position Sensor -G112-
- Crash Sensor For Side Airbag, Driver's Side -G179-
- Crash Sensor For Side Airbag, Passenger Side -G180-
- Engine Coolant Temperature (ECT) Sensor -G2-
- Engine Coolant Temperature (ECT) Sensor -G62-
- Engine Speed (RPM) Sensor -G28-
- Footwell/Defrost Flap Motor Position Sensor -G114-
- Fresh Air Intake Duct Temperature Sensor -G89-
- Fuel Level Sensor -G-
- Heated Oxygen Sensor (HO2S) -G39-
- High Pressure Sensor -G65-
- Hydraulic Temperature Sensor -G271-
- Intake Air Temperature (IAT) Sensor -G42-
- Knock Sensor (KS) 1 -G61-
- Knock Sensor (KS) 2 -G66-
- Level Control System Sensor (All-Wheel Drive), LR -G76-
- Level Control System Sensor (Front-Wheel Drive), LR -G76-
- Level Control System Sensor, LF -G78-
- Longitudinal Acceleration Sensor -G251-
- Manifold Absolute Pressure (MAP) Sensor -G71-
- Mass Air Flow (MAF) Sensor -G70-
- Outside Air Temperature Sensor -G17-
- Oxygen Sensor (O2S) Behind Three Way Cat. (TWC) -G130-
- Sender -2- For Accelerator Pedal Position -G185-
- Sender For Outlet Temperature Floor Outlet -G192-
- Speedometer Vehicle Speed Sensor (VSS) -G22-
- Sunlight Photo Sensor -G107-
- Temperature Regulator Flap Motor Position Sensor -G92-
- Throttle Position (TP) Sensor -G79-
- Ultra-Sound Sensor For Anti-Theft Warning -G209-
- Switches
- A/C Pressure Switch -F129-
- Adjusting Element For Central Locking (Safe), L Door -F243-
- Adjusting Element For Central Locking (Safe), R Door -F244-
- Airbag Spiral Spring/Return Spring With Slip Ring -F138-
- Back-Up Light Switch -F4-
- Brake Light Switch -F-
- Central Locking System Activator/Switch, LF -F131-
- Central Locking System Activator/Switch, RF -F133-
- Clutch Pedal Position (CPP) Switch -F194-
- Clutch Vacuum Vent Valve Switch -F36-
- Contact Switch For Lock Cylinder Driver Side -F241-
- Contact Switch For Lock Cylinder Passenger Side -F242-
- Coolant Fan Control (FC) Thermal Switch -F18-
- Coolant Fan Control (FC) Thermal Switch -F54-
- Door Contact Switch - Driver's Side -F2-
- Door Contact Switch - Passenger Side -F3-
- Engine Coolant Level (ECL) Warning Switch -F66-
- Engine Coolant Temperature (ECT) Warning Switch -F14-
- Hood Alarm Switch -F120-
- Oil Pressure Switch -F1-
- Parking Brake Warning Light Switch -F9-
- Power Steering Pressure (PSP) Switch -F88-
- Vacuum Vent Valve Brake Switch -F47-
- Valves
- ABS Inlet Valve, LF -N101-
- ABS Inlet Valve, LR -N134-
- ABS Inlet Valve, RF -N99-
- ABS Inlet Valve, RR -N133-
- ABS Outlet Valve, LF -N102-
- ABS Outlet Valve, LR -N136-
- ABS Outlet Valve, RF -N100-
- ABS Outlet Valve, RR -N135-
- Differential Lock Valve 1 -N125-
- Differential Lock Valve 2 -N126-
- EVAP Canister Purge Regulator Valve -N80-
- Recirculating Valve For Turbocharger -N249-
- Secondary Air Injection (AIR) Solenoid Valve -N112-
- Wastegate Bypass Regulator Valve -N75-
- Miscellaneous
- Alarm Horn -H8-
- Amplifier -R12-
- CD Changer Unit -R41-
- Fresh Air Blower Series Resistance With Fuse -N24-
- Generator (GEN) -C-
- Ground Strap -2-
- Heater For Lambda-Probe 1 -Z29-
- Igniter For Side Airbag Driver's Side -N199-
- Igniter For Side Airbag Passenger Side -N200-
- Ignition Coil -N-
- Ignition Coil 2 -N128-
- Ignition Coil 3 -N158-
- Ignition Coil 4 -N163-
- Oxygen Sensor (O2S) Heater -Z19-
- Rear Window Defogger With Window Antenna -Z24-
- Seat Belt Tensioner Igniter, Left -N153-
- Seat Belt Tensioner Igniter, Right -N154-
- Telephone Microphone -R38-
- Telephone Transceiver -R36-
- Throttle Drive (Power Accelerator Actuation) -G186-
- Voltage Regulator (VR) -C1-
- Relays
- Modules
- Connectors
- 2-Pin Connector, Yellow -T2s-
- 3-Pin Connector -T3e-
- 3-Pin Connector -T3h-
- 3-Pin Connector -T3i-
- 3-Pin Connector, Black -T3b-
- 3-Pin Connector, Brown -T3c-
- 3-Pin Connector, Gray -T3d-
- 4-Pin Connector -T4-
- 4-Pin Connector -T4g-
- 5-Pin Connector, Yellow -T5a-
- 5-Pin Connector, Yellow -T5c -
- 6-Pin Connector -T6f-
- 6-Pin Connector -T6g-
- 6-Pin Connector, Brown -T6m-
- 8-Pin Connector -T8d-
- 8-Pin Connector -T8e-
- 10-Pin Connector, Black -T10e-
- 10-Pin Connector, Black -T10i-
- 10-Pin Connector, Blue -T10g-
- 10-Pin Connector, Blue -T10w-
- 10-Pin Connector, Blue -T10z-
- 10-Pin Connector, Brown -T10d-
- 10-Pin Connector, Brown -T10f-
- 10-Pin Connector, Green -T10a-
- 10-Pin Connector, Green -T10q-
- 10-Pin Connector, Green -T10r-
- 10-Pin Connector, Orange -T10x-
- 10-Pin Connector, Red -T10l-
- 10-Pin Connector, Red -T10m-
- Fuse and Fusible Links
- Grounds
Specifications
- Electrical Specifications
- Mechanical Specifications
- Alternator
- Brakes and Traction Control
- Compressor Clutch
- Cooling System
- Engine
- System Specifications
- Engine Technical Data
- Cylinder Head Tightening Sequence & Torque
- Intake Manifold Tightening Sequence & Torque
- Camshaft Bearing Cap Tightening Sequence & Torque
- Main Bearing Cap Torque
- Connecting Rod Cap Torque
- Vibration Damper
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque and Tightening Sequence
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Tightening Specifications
- Standardized Bolt Torque Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Camshaft Oil Seal
- Camshaft, Engine
- Cylinder Block Assembly
- System Specifications
- Cylinder Bore Diameter
- Connecting Rod Bearing Clearance
- Connecting Rod Cap Torque
- Crankshaft Journal Diameter and Limits
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Main Bearing Clearance Specifications
- Main Bearing Bore Specifications
- Main Bearing Cap Torque
- Piston and Cylinder Bore Dimension
- Piston Ring End Gap
- Piston Ring Side Clearance
- Vibration Damper
- Connecting Rod Bearing
- Connecting Rod, Engine
- Crankshaft Gear/Sprocket
- Crankshaft Main Bearing
- Crankshaft, Engine
- Harmonic Balancer - Crankshaft Pulley
- Piston Ring, Engine
- Piston, Engine
- System Specifications
- Cylinder Head Assembly
- System Specifications
- Cylinder Head Tightening Sequence & Torque
- Cylinder Head Surface Variation -- Warpage
- Cylinder Head Bolt Reusability
- Cylinder Head, Resurfacing
- Camshaft Bearing Cap Tightening Sequence & Torque
- Crankshaft/Cam Timing Gear Mounting Bolt Torque
- Exhaust Manifold Torque
- Intake Manifold Tightening Sequence & Torque
- Valve Clearance
- System Specifications
- Front Crankshaft Seal
- Intake Manifold
- Oil Pan, Engine
- Oil Pump, Engine
- Timing Components
- System Specifications
- Exhaust System
- Fill Plug, M/T
- Firing Order
- Flywheel
- Fuel Injector
- Idle Speed
- Pressure Plate
- Shifter M/T
- Spark Plug
- Starter Motor
- Steering and Suspension
- Turbocharger
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes