Operation CHARM: Car repair manuals for everyone.

With Manufacturer's Scan Tool




NOTE:
- Output Diagnostic Test Mode is only possible with ignition switched on and engine off.
- Electric Fuel Pump (FP) runs during all of output Diagnostic Test Mode (DTM).
- During output Diagnostic Test Mode, individual actuators are activated for approximately 1 minute unless -> button is pressed first to switch to next actuator.
- Actuators are checked either acoustically or by touch.
- Output Diagnostic Test Mode is aborted if engine is started or an RPM signal is recognized.
- Before repeating output DTM, engine must be started. (ECM must recognize an engine speed of above 300 RPM).


The following components will be activated in the sequence listed using output Diagnostic Test Mode (DTM):

Activation sequence
1 EVAP canister purge regulator valve -N80
2 Secondary air inlet valve -N112
3 Secondary air pump relay -J299
4 Wastegate bypass regulator valve -N75
5 Leak detection pump, tank ventilation system
5 Recirculating valve for turbocharger -N249
7 Evaporative Emission (EVAP) canister purge solenoid valve -N115
8 Cylinder 1 fuel injector -N30
9 Cylinder 3 fuel injector -N32
10 Cylinder 4 fuel injector -N33
11 Cylinder 2 fuel injector -N31

Test conditions
- Fuse for Engine Control Module (ECM) OK
- Fuel Pump (FP) relay OK

Test sequence
- Connect VAS5051 tester or VAG 1551 scan tool and select control module for engine electronics using "address word" 01.
- Ignition must remain switched on for this.

When indicated on display


Rapid data transfer HELP
Select function XX



- Press buttons -0- and -3- to select "output Diagnostic Test Mode" and press -Q- button to confirm input.

Indicated on display


Rapid data transfer Q
03-Output Diagnostic Test Mode



EVAP canister purge regulator valve
- Confirm input using the Q - button.

Indicated on display


Output Diagnostic Test Mode ->
EVAP canister purge regulator value -N8O



(Indicated on VAG 1551: EVAP valve - N80 -)
This solenoid valve is activated for approximately 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.

If valve is not activated (does not click):
- Check Evaporative Emission (EVAP) canister purge regulator valve.
Testing and Inspection

Activating secondary air inlet valve
- Press -> button.

Indicated on display


Output diagnostic test mode ->
Secondary air inlet value -N112



This solenoid valve is activated for approximately 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.

If valve is not activated (does not click):
- Check secondary air inlet valve - N112 -.

Activating secondary air pump relay
- Press -> button.

Indicated on display


Output diagnostic test mode ->
Secondary air pump relay -J299



Secondary air pump relay - J299 - activates the Secondary Air Injection (AIR) pump motor - V101 - . This runs for about a minute in intervals, unless -> button is pressed first to switch to the next actuator.

If Secondary Air Injection (AIR) pump motor - V101 - does not start up in intervals Check secondary air pump relay - J299 -

Activating wastegate bypass regulator valve - N75 -
- Press -> button.

Indicated on display


Output diagnostic test mode ->
Wastegate bypass regulator valve -N75



This solenoid valve is activated for 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.

Activating Leak Detection Pump (LDP) - V144 - (LDP for tank ventilation system)

- Press -> button.

Indicated on display


Output diagnostic lest mode ->
Leak diag. pump Tank breathing system



The change-over valve in the LDP is activated for approximately 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.


NOTE: The click can be heard by listening in the area of the front right (when looking in driving direction) wheelhousing.


Activating turbocharger boost pressure recirculation valve
- Press -> button

Indicated on display


Output diagnostic test mode ->
Recirculating valve for turbocharge -N249



This solenoid valve is activated for 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.

Checking Evaporative Emission (EVAP) Canister Purge Regulator Valve - N115 -
- Press -> button.


NOTE: This solenoid valve is located at the EVAP canister below spare tire well at rear of vehicle under a cover; accessible after raising vehicle.


Indicated on display


Output Diagnostic Test Mode ->
EVAP canister purge regulator valve -N115



This solenoid valve is activated for 1 minute (clicks), unless -> button is pressed first to switch to the next actuator.

If valve is not activated (does not click):
- Check Evaporative Emission (EVAP) Canister Purge Regulator Valve - N115 -

Activating fuel injectors


NOTE: Fuel injectors are activated in ignition sequence, i.e. cyl. 1, cyl. 3, cyl. 4, cyl. 2.


- Press -> button.

Indicated on display


Output diagnostic test mode ->
Cylinder 1 fuel injector -N30



- Press -> button.

Indicated on display


Output diagnostic test mode ->
Cylinder 1 fuel injector -N30



After pressing arrow button, injector must click five times.

If injector does not click:
- Check fuel injectors, Refer to "Fuel Injectors, Checking" Testing and Inspection
- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 3 fuel injector -N32



- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 3 fuel injector -N32



After pressing arrow button, injector must click five times.

If injector does not click:
- Check fuel injectors Refer to "Fuel Injectors, Checking", Testing and Inspection
- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 4 fuel injector -N33



- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 4 fuel injector -N33



After pressing arrow button, injector must click five times.

If injector does not click:
- Check fuel injectors Refer to "Fuel Injectors, Checking", Testing and Inspection
- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 2 fuel injector -N31



- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
Cylinder 2 fuel injector -N31



After pressing arrow button, injector must click five times.

If injector does not click:
- Check fuel injectors Refer to "Fuel Injectors, Checking", Testing and Inspection
- Press -> button.

Indicated on display


Output Diagnostic Test Mode ->
END



- Press -> button.

Indicated on display (function selection):


Rapid data transfer HELP
Select function XX



NOTE: Output Diagnostic Test Mode (DTM) cannot be re - initiated until engine is started and ignition switched off and then on again.