Transmission Selector Mechanism, Disassembling and Assembling
Special tools and equipment
- VW295 needle bearing drift
- VW295A needle bearing drift
- VW401 thrust plate
- VW423 sleeve
- VW472/2 spacer sleeve
- VW771 peening tool
- Kukko 21/4 extractor
Note: For the installation position of the complete selector mechanism in transmission refer to Fig. 6.
1. Gear lock 5th and reverse gear
2. Tooth bolt
- 10 Nm (7 ft. lbs.)
3. O-ring
- Always replace
4. Right stop bolt
- 40 Nm (30 ft. lbs.)
5. Sealing washer
6. Relay shaft
7. Sealing washer
8. Left stop bolt
- 40 Nm (30 ft. lbs.)
9. Shift detent
10. Torx bolt
- 25 Nm (18 ft. lbs.)
11. Roll pin
12. 5th and reverse gear shift fork
- Installation position refer to Fig. 1
13. Shift rod for 1st and 2nd gear and for 5th and reverse gear
14. Ball sleeve
- Removing and installing refer to Fig. 2
15. Shift fork for 1st and 2nd gear
16. Coupling plate
- Installation position refer to Fig. 1
17. Bushing for 3rd and 4th gear
- Removing refer to Fig. 3
- Installing
18. Ball sleeve
- Pry off selector rod using screwdriver
- Press onto selector rod
19. Shift rod for 3rd and 4th gear
20. Shift fork for 3rd and 4th gear
21. Roll pin
22. Cover
- For shift rod
23. Torx bolt
- 20 Nm (15 ft. lbs.)
24. Shift rod
25. Sealing washer
- Pry out using screwdriver
- Installation position refer to Fig. 5
Fig. 1 Installation position of 5th and reverse gear shift fork and coupling plate for shift rod
- Dimension -a-: 55 mm (2.165 inch)
- Dimension -b-: 60 mm (2.362 inch)
Fig. 2 Removing and installing ball sleeve
Fig. 3 Removing bushing for 3rd and 4th gear shift rod
- A - Internal puller 22-28 mm, e.g. Kukko 21/4 extractor, in conjunction with VW771 slide hammer-complete set.
Fig. 4 Driving in bushing for 3rd and 4th gear shift rod onto stop
Fig. 5 Installation position of sealing washer
- Lubricate sealing lip and dust lip with gear oil.
- Lightly oil outer circumference of seal.
Dimension -a-: 1 mm (0.039 inch)
Fig. 6 Installation position of complete selector mechanism transmission
1. Shift fork for 5th and reverse gear
2. Shift fork for 3rd and 4th gear
3. Shift fork for 1st and 2nd gear
4. Relay shaft
5. Shift detent
6. Shift rod