Part II - Intake Manifold Components

Part II - Intake manifold components
1. Gasket
^ Note installation position
^ Always replace
2. 10 Nm
3. 10 Nm
4. Oring
^ For injector
^ Always replace
5. Fuel rail
^ With injectors
6. Top coolant pipe
7. 10 Nm
8. 10 Nm
9. O-ring
^ For top coolant pipe
^ Always replace
10. 10 Nm
11. Intake manifold
12. 20 Nm
13. Support
^ For intake manifold





Fig. 1 Check cylinder head for distortion.
^ Use knife edge, straightedge and feeler gauge to measure at several points.
- Maximum permissible distortion: 0.1 mm





Fig. 2 Reworking dimension for cylinder head
Reworking the cylinder head (shaving) is only permitted down to minimum dimension -a-.
^ Minimum dimension -a- = 139.20 mm





Fig. 3 Seal connections between double bearing cap and cylinder head
^ Apply a small quantity of sealant AMV 174 004 01 to sides of joints arrows- on upper sealing surface of cylinder head.





Fig. 4 Seal connections between camshaft adjuster and cylinder head
^ Apply a small quantity of sealant AMV 174 004 01 to sides of joints arrows- on upper sealing surface of cylinder head.